Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Content Value:
Inexpensive way to maintain and repair the ATV, saving money on labor costs.
Instructional Quality:
Detailed illustrations, diagrams, wiring schematics, and step-by-step instructions.
Applicable Model Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Type:
Service Repair Manual
Completeness:
100% complete and intact, no missing or corrupt pages/sections.
Delivery Method:
Instant Download upon payment completion.
Compatibility:
Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android devices, and any device capable of opening PDF files.
Engine Mechanical:
Engine removal/installation, cylinder head/valve, cylinder/piston/cam, clutch/gearshift linkage, alternator/starter clutch, crankcase/transmission/crankshaft
Fuel And Lubrication:
Fuel system, lubrication system
Chassis And Suspension:
Frame/body panels/exhaust system, front wheel/suspension/steering, rear wheel/suspension, brake system, rear driving mechanism
Electrical System:
Battery/charging system, ignition system, electric starter, lights/meters/switches, electric shift program, wiring diagrams
Drive System:
Front and rear drive mechanisms, including shaft drive and associated components.
Body And Frame:
Body panels, fenders, skid plates, frame inspection, and related components.
Maintenance And Inspection:
Scheduled maintenance, routine checks, lubrication, fluid changes
Troubleshooting:
Diagnostic procedures, common problems and solutions
Repair And Rebuild:
Complete tear down and rebuild, component-level repairs
Torque Specifications:
Comprehensive torque specifications for all critical fasteners to ensure correct assembly and prevent component damage.
Disassembly And Assembly:
Step-by-step instructions based on complete disassembly of the machine, guiding the reader through each service and repair procedure.
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Illustrations And Diagrams:
Hundreds of photos and illustrations, including detailed part diagrams and exploded views to clarify assembly and disassembly.
Wiring Diagrams:
Detailed and comprehensive wiring diagrams for electrical systems, essential for troubleshooting electrical faults.
Readability:
High-quality PDF, searchable, bookmarked, zoomable
Printability:
Printable for on-site workshop use
Digital Format:
Instant Download
Digital Storage:
Can be saved to hard drive or burned to CD-ROM
Engine Type:
249cc, liquid-cooled, four-stroke, OHV, 2-valve, single-cylinder
Bore X Stroke:
67.0 mm x 70.0 mm (typical for this engine family)
Horsepower:
Estimated 18-20 HP (exact figure varies by year and regulatory standards, detailed performance specs in manual).
Fuel Delivery:
Carbureted (specific carburetor model and jetting covered in manual)
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic advance
Cooling Method:
Liquid-cooled
Valve Train:
Overhead Valve (OHV), SOHC (Single Overhead Camshaft) with 2 valves per cylinder.
Transmission Type:
TRX250TM: 5-speed manual clutch with reverse. TRX250TE: 5-speed automatic with Electric Shift (ES) and reverse.
Gearshift Control:
Foot-operated gearshift lever (TRX250TM), handlebar-mounted push-button controls for Electric Shift (TRX250TE)
Transmission Oil Type:
Honda GN4 4-stroke motorcycle oil (specific viscosity and capacity detailed in manual)
Overall Length:
Approx. 1832 mm (72.1 in)
Overall Width:
Approx. 1056 mm (41.6 in)
Overall Height:
Approx. 1040 mm (40.9 in)
Curb Weight:
Approx. 216 kg (476 lbs) for TRX250TE, Approx. 211 kg (465 lbs) for TRX250TM (varies slightly by model year)
Front Tire Size:
Typically 22 x 7-10 (specific tire pressure recommendations in manual).
Rear Tire Size:
Typically 22 x 10-9 (specific tire pressure recommendations in manual).
Instrument Panel:
Digital meter display for speedometer, odometer, trip meter, 2WD/4WD indicator, neutral indicator, reverse indicator, oil temperature warning light, coolant temperature warning light, engine alert indicator, metronome type tachometer.
Transmission Control:
TRX250TE features an Electric Shift (ES) system allowing gear changes via handlebar-mounted buttons, offering convenience.
Diagnostic Features:
The manual provides diagnostic procedures and troubleshooting guides for electrical systems and mechanical components.
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first (typical; consult manual for exact recommendation).
Air Filter Cleaning:
Inspect every 500 km (300 miles), clean as needed (more frequently in dusty conditions).
Spark Plug Replacement:
Inspect every 1000 km (600 miles), replace as needed (typical interval around 4000-6000 miles).
Transmission Oil Change:
Every 2000 km (1200 miles) or 12 months (typical; consult manual for exact recommendation).
Engine Oil Viscosity:
SAE 10W-40 (typically Honda GN4 or equivalent API SG or higher specification)
Coolant Type:
Honda High Performance Coolant (or equivalent permanent type antifreeze/coolant with a 50/50 mix of distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for precise specification).
Common Wear Items:
Brake pads, tires, chain (if applicable to specific drive configuration, though typically shaft drive for Recon), battery, spark plug.
Electrical Components:
Occasional issues with switches or wiring connectors, especially after prolonged exposure to elements. The electric shift system (ES) on the TE model can also develop issues with solenoids or wiring.
Engine Performance:
Carburetor tuning issues can arise due to altitude or fuel quality. Overheating can occur if the cooling system is not maintained.