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Husaberg FS 450E 2004 2005 2006 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Husaberg Model: FS 450E Years Covered: 2004, 2005, 2006, 2007 Codes Engine Code General: 450cc Single-Cylinder (Specific designation not provided in product info) 👋 Introduction...
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Taper: Motorcycle
Distributeur:
UGS: 215038
Husaberg FS 450E 2004 2005 2006 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Husaberg
Model:
FS 450E
Years Covered:
2004, 2005, 2006, 2007
Codes
Engine Code General:
450cc Single-Cylinder (Specific designation not provided in product info)
👋 Introduction
Market Position
Market Position:
Specialized high-performance off-road motorcycle (Supermoto/Dirt Bike segment), targeting enthusiasts and competitive riders.
Target Audience:
Performance-oriented riders, track day enthusiasts, competition riders, and experienced DIY mechanics.
Competitive Analysis
Competitive Analysis:
Competes with other European and Japanese manufacturers offering similar displacement supermoto or competition-oriented off-road motorcycles. Known for a more raw, performance-focused riding experience.
Key Features
Key Features:
Powerful 450cc engine, performance-oriented chassis, designed for track and spirited off-road riding, focus on rider control and agility.
📋 Manual Details
Coverage Areas
Product Title:
Husaberg FS 450E 2004 2005 2006 2007 Workshop Service Repair Manual
Page Count
Page Count:
115
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Chassis, Electrical System, Fuel System, Cooling System, Lubrication System, Transmission, Suspension, Brakes, Wheels, Tires, Bodywork, Controls, Troubleshooting, Specifications
Electrical System Details:
Includes wiring diagrams, troubleshooting for lighting, ignition, starting system, and any electronic components.
Suspension System Details:
Covers front forks (cartridge type likely) and rear monoshock, including seal replacement, fluid changes, and adjustment procedures.
Procedures Included
Procedures Included:
Maintenance, Adjustments, Repairs, Removal, Installation, Disassembly, Assembly, Troubleshooting, Diagnostics, Service Data, Precautions, Special Notes, Pictorial Diagrams, Exploded Diagrams, Torque Specifications, Wear Limits, Diagnostic Procedures
Adjustment Procedures:
Carburetor tuning, suspension adjustments (sag, rebound, compression), clutch and brake lever adjustments, throttle cable adjustments.
Removal Installation:
Engine components (cylinder head, piston, crankshaft), transmission gears, clutch assembly, suspension components (forks, shock absorber), wheels, brakes, electrical components, body panels.
Bodywork Repair:
Procedures for removing and installing fairings, fenders, seat, and other body panels, including any specific fasteners or mounting techniques.
Technical Depth
Technical Depth:
Comprehensive, step-by-step procedures for mechanics and DIY users, including detailed illustrations and diagrams.
Diagnostic Guides:
Includes troubleshooting charts and diagnostic procedures for common problems, guiding users through symptom identification and resolution.
Special Tools:
References specific special service tools required for certain procedures, often with accompanying illustrations showing their use. Essential for accurate and safe repairs.
Factory Specifications:
Contains precise factory specifications for all adjustable parameters, measurements, and performance criteria.
Allowable Limits:
Provides allowable wear limits for various components, enabling technicians to determine if parts need replacement.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable (high resolution implied by detailed illustrations and diagrams)
Binding Type
Binding Type:
Digital Download (PDF format, not physically bound)
Paper Type
Paper Type:
N/A (Digital document)
Software Requirement
Software Requirement:
Adobe Reader
Compatibility
Compatibility:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
Approximately 450cc (Specific bore and stroke not detailed in product info)
Performance
Horsepower Estimate:
Likely in the 50-60 HP range, depending on specific tuning and exhaust, typical for this class of performance motorcycle.
Torque Estimate:
Torque figures would be performance-oriented, focused on strong mid-range power delivery for Supermoto applications.
Ignition System:
Electronic Ignition (CDI or similar), details on timing and troubleshooting provided.
Fuel System
Fuel System Type:
Likely carbureted, but may have transitioned to fuel injection in later model years or specific variants. Manual would detail specific system.
Cooling System
Cooling System Type:
Liquid-cooled (Standard for this class of performance engine)
Lubrication System
Lubrication System Type:
Wet sump or semi-dry sump, typical for performance motorcycles. Manual will specify oil type and capacity.
🔧 Transmission
Standard
Transmission Type:
Manual
Number Of Gears:
Likely 5 or 6-speed sequential gearbox, common for performance off-road motorcycles.
Features
Clutch Type:
Hydraulically operated multi-plate wet clutch
Gear Ratios:
Specific gear ratios would be listed in the manual, crucial for understanding the engine's power band in each gear.
📐 Dimensions
Exterior
Vehicle Type:
Supermoto / Dirt Bike
Wheelbase:
Specific wheelbase measurement would be detailed in the manual, affecting handling characteristics.
Seat Height:
Approximate seat height would be available in the manual, important for rider comfort and control.
Weights
Dry Weight Estimate:
Likely around 230-250 lbs (105-115 kg) dry weight, indicative of a competition-focused machine.
Gross Vehicle Weight Rating:
Information on maximum permissible weight may be included in the manual, although less common for off-road focused machines.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically assigned vehicle safety ratings like cars)
Active Features
Active Features:
High-performance braking system (Hydraulic disc brakes front and rear), responsive steering geometry.
Passive Features
Passive Features:
Sturdy frame construction, protective body panels (though minimal for off-road design).
💡 Technology Features
Infotainment
Infotainment System:
N/A (As this is a performance off-road/supermoto motorcycle, it lacks typical automotive infotainment systems.)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems like ABS or traction control expected on this model year and type of motorcycle).
Connectivity
Connectivity Options:
N/A (No Bluetooth or smartphone connectivity features.)
Instrumentation
Instrumentation:
Digital or analog instrument cluster displaying speed, RPM, odometer, trip meter, and basic warning lights. Manual will explain instrument functions and troubleshooting.
🔧 Maintenance
Service Intervals
Service Intervals General:
Manual will detail specific intervals for oil changes, filter replacements, valve adjustments, chain maintenance, etc., based on operating hours or mileage. Typical for performance bikes would be frequent oil changes and meticulous chain care.
Valve Clearance Check:
Regular checking and adjustment of valve clearances are critical for engine performance and longevity, with specific intervals provided.
Fluid Specifications
Engine Oil Type:
Manual will specify API classification, viscosity grade (e.g., 10W-50, 10W-40), and JASO standard for wet clutches. High-quality synthetic motorcycle oil recommended.
Coolant Type:
Manual will specify a specific type of ethylene glycol-based coolant or a water/coolant mix ratio.
Brake Fluid Type:
Likely DOT 4 or DOT 5.1 hydraulic brake fluid, as specified by the manufacturer.
Transmission Oil Type:
If separate from engine oil, manual will specify type and viscosity. Many performance bikes share engine and transmission oil.
Fork Oil Type And Level:
The manual will specify the correct fork oil viscosity and fill level, crucial for proper suspension function.
Known Issues
Known Issues General:
Common issues for performance dirt bikes/supermotos of this era can include wear on suspension components, carburetor tuning sensitivity, clutch wear under hard use, and potential electrical gremlins if not maintained. The manual is crucial for addressing these.
Carburetor Issues:
Potential for jetting issues, float bowl level adjustments, and accelerator pump tuning, all detailed in the manual.
Filters
Air Filter Maintenance:
Requires regular cleaning and re-oiling (for foam filters) or replacement, as detailed in the manual.
Oil Filter Part Number Example:
Specific part numbers are not available from product description, but would be detailed in the manual and likely cross-reference to common suppliers or KTM parts.
Spark Plug
Spark Plug Type And Gap:
Manual will specify correct spark plug model and gap setting (e.g., NGK CR9EKB, gap 0.8mm). Proper plug selection is critical for performance.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husaberg was a Swedish motorcycle manufacturer, known for its innovative off-road motorcycles. Later acquired by KTM, leading to shared technology and development.
Model Evolution
Model Evolution:
The FS 450E represents a Supermoto variant, designed to bridge the gap between dirt bikes and street-legal performance machines, with a focus on agile handling and potent acceleration.
Production
Production Years:
2004-2007 for this specific FS 450E model generation.
🏆 Awards & Recognition
Recognitions
Recognitions:
No specific awards are listed in the product information. Husaberg models generally received acclaim within the off-road and Supermoto communities for their performance and handling.
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