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Husqvarna SM 125 1998 Workshop Service Repair Manual

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The 1998 SM 125 is an entry-level Supermoto motorcycle that blends off-road inspired performance with street-legal capabilities. Known for its agile handling and lightweight construction, this model offers an engaging...
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Husqvarna SM 125 1998 Workshop Service Repair ManualHusqvarna SM 125 1998 Workshop Service Repair ManualHusqvarna SM 125 1998 Workshop Service Repair Manual
The 1998 SM 125 is an entry-level Supermoto motorcycle that blends off-road inspired performance with street-legal capabilities. Known for its agile handling and lightweight construction, this model offers an engaging riding experience for enthusiasts. A brand with a rich heritage in off-road and enduro motorcycles, adapted its robust platform for the Supermoto segment, creating a distinctive option for riders seeking a dynamic and fun machine. Its 124.8 cc liquid-cooled, two-stroke engine, typically paired with a 6-speed transmission and wet multi-plate clutch, delivers spirited performance suitable for both spirited street riding and light off-road excursions. This Workshop Service Repair Manual provides comprehensive coverage for the 1998 SM 125, designed to assist owners and technicians in maintaining and repairing the vehicle. The manual details complete service, repair, and maintenance procedures, including scheduled maintenance, fluid changes, and component replacements. It also offers in-depth troubleshooting guidance, diagnostic procedures, and detailed wiring schematics to address any issues. With step-by-step instructions for disassembly and assembly, this manual covers all major and minor components, from the engine mechanicals and fuel system to the suspension, brakes, and electrical systems, ensuring optimal vehicle performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM 125
Year:
1998
Codes
Platform Code:
SM125
👋 Introduction
Market Position
Vehicle Segment:
Entry-level Supermoto motorcycle
Competitive Analysis
Competitors 1998:
KTM EXC 125, Yamaha WR125, Honda CR125 (Motocross variant adapted for street use)
Key Features
Appeal:
Agile handling, lightweight construction, off-road inspired performance adapted for street use.
Manual Value Proposition
Cost Effectiveness:
Inexpensive alternative to dealership service for maintaining optimal vehicle performance.
Manual Utility
User Base:
Suitable for both DIY enthusiasts and experienced professional mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance
Secondary Coverage:
Troubleshooting, diagnostics, wiring schematics
Page Count
Estimated Page Count:
N/A (Digital, varies by print settings)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of all engine mechanical components and procedures.
Engine Electrical:
Comprehensive electrical system diagnostics and repair.
Emission Control:
Emission control system components and function.
Fuel System:
Carburetor, fuel pump, lines, and related components.
Suspension:
Front and rear suspension, fork, shock absorber, linkages.
Clutch System:
Clutch operation, adjustment, and replacement.
Transmission:
Manual transaxle system, including gear inspection and repair.
Driveshaft Axle:
Chain drive system components and maintenance.
Steering System:
Handlebar, steering stem, and related components.
Brake System:
Front and rear brake systems, caliper, master cylinder, lines.
Body Interior Exterior:
Body panels, seat, fuel tank, fenders, and trim.
Body Electrical:
Lighting, instrumentation, and electrical accessories.
Restraint System:
Not applicable for this model type (motorcycle).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults.
Repair:
Step-by-step repair instructions for all major and minor components.
Disassembly Assembly:
Detailed instructions for component removal and installation.
Wiring Diagrams:
Comprehensive wiring schematics for electrical system troubleshooting.
Technical Depth
Depth:
In-depth, covering everything from basic adjustments to complete engine rebuilds and electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Fully printable
Zoom Functionality:
Zoom IN/OUT supported
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Type:
2-stroke, single-cylinder
Displacement:
124.8 cc
Bore X Stroke:
54 mm x 54.5 mm
Cooling System:
Liquid-cooled
Ignition System:
Electronic CDI
Performance
Horsepower:
Approx. 15-20 HP (varies by tuning and market regulations)
Torque:
N/A (Specific torque figures not readily available for this model)
Fuel System
Carburetor Type:
Dell'Orto PHBH 28 AS (typical for this era and model)
Fuel Type:
Unleaded gasoline (min. 95 RON)
Fuel Delivery:
Carburetor with automatic enrichment circuit
Engine Oil
Oil Type:
2-stroke engine oil (premix or oil injection system, manual will specify)
Oil Mixing Ratio:
50:1 (if premix)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Type:
N/A (Only manual transmission offered for this model)
Features
Clutch Type:
Wet multi-plate
Gear Ratios
Gear Ratios:
Specific gear ratios will be detailed within the manual.
Transmission Oil
Oil Type:
Gear oil (manual will specify SAE grade and API classification)
📐 Dimensions
Exterior
Length:
N/A (Specific dimensions not readily available, but typical for a 125cc Supermoto)
Width:
N/A
Height:
N/A
Weights
Dry Weight:
Approx. 110-120 kg
Wet Weight:
Approx. 125-135 kg
Fuel Capacity
Fuel Tank Capacity:
Approx. 9-10 Liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is primarily based on rider skill and adherence to traffic laws, no formal crash ratings like cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Tires:
Street-legal sport/dual-purpose tires.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation).
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control on this model).
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Panel:
Analog speedometer, tachometer, odometer, and essential indicator lights.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Details for 2-stroke oil changes and gearbox oil changes will be in the manual.
Spark Plug Maintenance:
Recommended inspection and replacement intervals will be specified.
Chain Lubrication:
Frequent lubrication recommended, interval will be in manual.
Fluid Specifications
Coolant Type:
Specific coolant mixture and type will be detailed.
Brake Fluid Type:
DOT 4 or DOT 5.1 (manual will specify exact requirement).
Known Issues
Common Wear Items:
Piston rings, spark plugs, chain and sprockets, clutch plates, fork seals are typical wear items on 125cc 2-strokes.
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic adjustment.
📚 Vehicle History
Brand Heritage
Brand Focus:
Husqvarna is a historic Swedish brand known for its off-road and enduro motorcycles.
Model Evolution
Supermoto Introduction:
The SM 125 represents Husqvarna's venture into the Supermoto segment, adapting their dirt bike platform for street use.
Production
Production Period:
The SM 125 model was produced through the late 1990s and early 2000s, with this manual covering the 1998 model year.
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