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HUSQVARNA SMR 450 R Workshop Repair Manual Download All 2007 ModelS COVERED PDF

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR 450 R Year: 2007 Model Variant: All 2007 Models Covered 👋 Introduction Market Position Category: Performance Supermoto Motorcycle Target User: Enthusiast riders,...
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HUSQVARNA SMR 450 R Workshop Repair Manual Download All 2007 ModelS COVERED PDF
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR 450 R
Year:
2007
Model Variant:
All 2007 Models Covered
👋 Introduction
Market Position
Category:
Performance Supermoto Motorcycle
Target User:
Enthusiast riders, track day participants, and DIY motorcycle mechanics focused on the Husqvarna SMR 450 R.
Competitive Analysis
Segment:
High-performance street-legal dirt bikes adapted for supermoto racing and aggressive street riding.
Key Features
Manual Utility:
Provides comprehensive guidance for maintaining, troubleshooting, and repairing all aspects of the 2007 Husqvarna SMR 450 R, enhancing owner self-sufficiency and reducing reliance on professional service.
Information Richness:
Features exploded views, detailed diagrams, step-by-step instructions, and technical specifications for accurate repairs.
Accessibility:
Instant PDF download ensures immediate access to critical service information across various computing devices.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Distribution Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, repair of engine components (cylinder, piston, crankshaft, connecting rod, valves, camshaft, timing).
Engine Fuel System:
Carburetor (Mikuni VM38SS or similar), fuel pump, fuel lines, fuel tank inspection and maintenance.
Engine Ignition System:
CDI unit, ignition coil, spark plug, wiring, timing specifications.
Cooling System:
Radiator, coolant hoses, fan, thermostat, coolant specifications, bleeding procedures.
Transmission Drivetrain:
Clutch operation, gears, shifting mechanism, final drive (chain and sprockets), lubrication, disassembly/assembly.
Suspension Front:
Upside-down telescopic forks (Marzocchi or similar), seals, oil type and level, damping adjustments, spring preload, disassembly and reassembly.
Suspension Rear:
Monoshock absorber (WP or similar), linkage system, swingarm, bearings, adjustments, rebuild procedures.
Brakes Front:
Hydraulic disc brake system, caliper, master cylinder, brake pads, brake fluid specifications, bleeding, rotor inspection and replacement.
Brakes Rear:
Hydraulic disc brake system, caliper, master cylinder, brake pads, brake fluid specifications, bleeding, rotor inspection and replacement.
Wheels Tires:
Spoked wheels, hubs, bearings, tire pressure specifications, tire replacement, wheel balancing.
Electrical System:
Wiring diagrams, battery, lighting (headlight, taillight, turn signals), horn, starter system, fuses, relays.
Frame Chassis:
Frame inspection, steering head bearings, swingarm pivot, footpegs, handle bar components.
Bodywork:
Fenders, fuel tank cover, seat, fairings, graphics, fasteners.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points, brake checks, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common problems related to starting, running, braking, and electrical systems.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, component inspection, parts replacement, and reassembly.
Suspension Rebuild:
Detailed guides for servicing and rebuilding front forks and rear shock absorbers, including seal replacement and oil changes.
Brake System Service:
Instructions for bleeding brake systems, replacing brake pads and rotors, and servicing master cylinders and calipers.
Electrical Diagnostics:
Utilizing wiring diagrams for troubleshooting electrical faults, including lighting, ignition, and starting circuits.
Carburetor Tuning:
Adjustment and cleaning procedures for optimal performance, including jetting and idle settings.
Wheel Bearing Replacement:
Steps for safely removing and installing wheel bearings.
Steering Head Bearing Service:
Inspection, adjustment, and replacement of steering head bearings.
Chain And Sprocket Replacement:
Proper procedure for replacing drive chain and sprockets, including slack adjustment.
Technical Depth
Depth Level:
Comprehensive workshop level, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Capability:
Detailed diagnostic trees and troubleshooting flowcharts for identifying and resolving mechanical and electrical issues.
Repair Complexity:
Covers everything from minor adjustments to complete engine and chassis rebuilds.
Component Level Detail:
In-depth information on individual component specifications, tolerances, and wear limits.
📊 Manual Specifications
File Format
Format Type:
PDF
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Searchability:
Likely searchable text within the PDF for quick information retrieval (dependent on PDF creation).
Print Readability:
Designed for clear on-screen viewing and printing of all diagrams, illustrations, and text.
Digital Quality:
High-quality digital reproduction of original workshop manual content.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
Approx. 449.3 cc (specific bore and stroke may vary slightly by sub-model or region, typically around 97mm bore x 60.8mm stroke)
Bore X Stroke:
Refer to specific model VIN for precise measurements, commonly around 97 mm x 60.8 mm
Compression Ratio:
Typically around 12.0:1 to 12.5:1 (confirm with specific model specs)
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves per cylinder
Performance
Horsepower Est:
Estimated 50-55 HP (at crankshaft, peak output may vary)
Torque Est:
Estimated 45-50 Nm (at crankshaft, peak output may vary)
Fuel System
Carburetor Model:
Mikuni VM38SS or similar performance carburetor
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Lubrication
Oil Type:
SAE 10W-40, JASO MA, API SG or higher motorcycle-specific synthetic or semi-synthetic oil.
Oil Capacity:
Approx. 1.5 - 1.7 Liters (including filter, check dipstick/sight glass)
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Variants:
N/A (standard configuration)
Features
Clutch Type:
Wet, multi-plate, hydraulic activation
Final Drive:
O-ring sealed chain drive
Gear Ratios:
Specific gear ratios are detailed within the manual, crucial for performance tuning.
Transmission Oil:
Refer to manual for specific transmission oil type and capacity (often shared with engine oil or a dedicated lubricant).
📐 Dimensions
Exterior
Overall Length:
Refer to specific model data, typically around 2100-2200 mm
Overall Width:
Refer to specific model data, typically around 800-850 mm
Overall Height:
Refer to specific model data, typically around 1200-1250 mm (to top of handlebars)
Seat Height:
Refer to specific model data, typically around 880-910 mm
Ground Clearance:
Refer to specific model data, typically around 300-340 mm
Weights
Dry Weight:
Approx. 120-130 kg (significant variation based on equipment and fluids)
Curb Weight:
Approx. 135-145 kg (with all necessary fluids, ready to ride)
Fuel Tank Capacity:
Approx. 9-10 Liters
Wheelbase:
Refer to specific model data, typically around 1460-1480 mm
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for motorcycles; safety focus is on handling, braking, and rider protection gear.
Active Features
Braking System:
Powerful hydraulic disc brakes front and rear for effective stopping power.
Suspension Handling:
Performance-oriented suspension provides stability and control during aggressive riding.
Tire Adhesion:
Supermoto-specific tires offer excellent grip on asphalt surfaces.
Passive Features
Lighting:
Headlight, taillight, and optional turn signals for visibility and regulatory compliance.
Frame Integrity:
Robust chassis designed to withstand the demands of supermoto riding.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Performance-oriented motorcycle, no infotainment system).
Driver Assistance
Assistance Features:
N/A (No electronic rider aids like ABS or traction control on this model).
Connectivity
Connectivity Options:
N/A (No integrated connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of riding or annually, whichever comes first. More frequently under severe use.
Air Filter Cleaning:
Check every 5-10 hours, clean or replace as needed, especially in dusty conditions.
Spark Plug Inspection:
Inspect every 15-20 hours, replace as needed based on condition.
Chain Lubrication Adjustment:
Lubricate every 5-8 hours of riding, adjust slack as per manual specifications (typically 15-25mm free play).
Fork Oil Change:
Recommend checking and potentially changing fork oil annually or every 20-30 hours of riding.
Fluid Specifications
Engine Oil:
SAE 10W-40, JASO MA, API SG or higher motorcycle synthetic oil. (e.g., Motul 5100, Castrol Power 1).
Brake Fluid:
DOT 4 (or DOT 5.1 where specified) non-silicone-based hydraulic brake fluid.
Coolant:
Ethylene glycol-based antifreeze coolant, mixed 50/50 with distilled water. Ensure freeze protection for local climate.
Known Issues
Common Wear Items:
Clutch plates, brake pads, fork seals, wheel bearings, chain and sprockets due to high-performance usage.
Potential Electrical Gremlins:
Loose connections or vibration-induced issues in the electrical system can occur; regular inspection of wiring harness is advised.
Carburetor Maintenance:
Carburetor can be sensitive to dirt ingress and may require periodic cleaning and adjustment for optimal performance.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Husqvarna Motorcycles, with a long history dating back to 1903, is renowned for its off-road and competition motorcycles, a heritage that informs the SMR series.
Model Evolution
Series Origin:
The SMR line represents Husqvarna's entry and continued presence in the Supermoto segment, blending motocross chassis with street-legal components and specialized tires.
2007 Context:
The 2007 model year represents a significant development in Husqvarna's modern era, offering a potent and competitive Supermoto package.
Production
Manufacturing Location:
Historically produced in Sweden, with later production shifting to Italy following various ownership changes.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
While specific awards for the 2007 SMR 450 R may be scarce, the model contributed to Husqvarna's reputation in competitive Supermoto circles.
Ratings
Owner Satisfaction:
Generally high among dedicated Husqvarna owners who appreciate the performance and distinctive character of the brand.
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