Husqvarna SMR 511 2011 2012 Factory Service Repair Manual
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This manual provides comprehensive factory-level service and repair information for the SMR 511 Supermoto Motorcycle, covering the 2011 and 2012 model years. Built upon a rich heritage in off-road and...
This manual provides comprehensive factory-level service and repair information for the SMR 511 Supermoto Motorcycle, covering the 2011 and 2012 model years. Built upon a rich heritage in off-road and performance motorcycling, the SMR 511 is engineered for dynamic on-road riding, blending agility with potent performance. Its 499cc single-cylinder engine, typically featuring electronic fuel injection and a 6-speed transmission, delivers an exhilarating experience for riders seeking a capable and engaging supermoto machine.
This factory service repair manual is designed to be an indispensable resource for owners and technicians alike. It offers detailed, step-by-step instructions, troubleshooting guides, diagnostic procedures, and technical specifications covering all major systems of the SMR 511, including the fuel system, engine, clutch, transmission, brakes, suspension, and electrical system. With high-resolution illustrations, clear diagrams, and expert advice, this manual empowers users to perform maintenance, repairs, and tuning with confidence, ensuring the longevity and optimal performance of their SMR 511.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR 511
Model Years Covered:
2011, 2012
Vehicle Type:
Supermoto Motorcycle
👋 Introduction
Market Position
Market Position:
Essential resource for owners and technicians of the Husqvarna SMR 511 (2011-2012) seeking authentic factory repair information.
Competitive Analysis
Competitive Analysis:
This manual is an official factory publication, distinguishing it from third-party alternatives, providing unparalleled accuracy and completeness for all service and repair needs.
Excellent for printing individual pages or entire manual
Binding Type
Binding Type:
N/A (Digital Download - User Printable)
Paper Type
Paper Type:
N/A (Digital Download - User Printable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (Specifics would require manual access, but SMR models typically feature high-performance, liquid-cooled units).
Performance
Engine Displacement:
499cc (Common for the SMR 511 model, derived from CCM's 450 platform which was also utilized by Husqvarna at the time).
Horsepower:
Typically in the range of 50-60 HP, depending on specific tuning and market configuration.
Torque:
Estimated 40-45 Nm, providing strong low-to-mid range grunt suitable for supermoto riding.
Fuel System
Fuel Injection System:
Electronic Fuel Injection (EFI) - Likely Keihin or Mikuni, common for performance motorcycles of this era.
Ignition System:
Digital Electronic Ignition
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission Features:
N/A (Standard configuration for SMR models)
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Wheelbase:
Approx. 1470mm (57.9 inches) - typical for a performance supermoto.
Weights
Dry Weight:
Approx. 136 kg (300 lbs) - this is a general estimate for the model range.
Fuel Capacity:
Approx. 7.5 - 8.5 Liters (1.98 - 2.25 Gallons) - typical for this class.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings differ from automotive; focus is on rider protection and system integrity).
Active Features
Active Safety Features:
• High-performance braking system (dual front discs, single rear disc)
• Suspension tuned for stability and control
Passive Features
Passive Safety Features:
• Robust frame construction
• Protective bodywork
💡 Technology Features
Infotainment
Infotainment Features:
N/A (As a performance motorcycle, infotainment is typically limited to basic instrumentation).
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle context; rider aids are not a primary focus in this era).
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrumentation:
Digital instrument cluster providing speed, RPM, odometer, trip meter, fuel level, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, depending on usage. Manual will specify exact intervals and oil type.
Valve Clearance Check:
Recommended every 6,000-10,000 km. Crucial for maintaining engine performance and longevity.
Fluid Specifications
Engine Oil Grade:
Likely a fully synthetic 10W-50 or 15W-50 API SG or higher, conforming to JASO MA/MA2 standards. Exact specification will be in the manual.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on system specifications. Manual will specify.
Known Issues
Common Issues Potential:
• Fuel pump delivery issues
• Chain and sprocket wear
• Clutch lever feel consistency
• Electrical connector corrosion (especially in wet climates)
• Regular maintenance of air filter and spark plug is critical for optimal performance.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husqvarna Motorcycles boasts a long and storied history, originating in Sweden in 1903. Renowned for its off-road prowess, especially in motocross and enduro, the brand has also produced successful on-road and supermoto machines.
Model Evolution
Model Evolution:
The SMR series represents Husqvarna's commitment to the supermoto segment, blending off-road agility with on-road performance. The 511 model, in particular, benefited from engineering advancements and shared components with CCM motocross bikes during this period, reflecting a strategic alliance.
Production
Production Period:
The SMR 511 was part of Husqvarna's lineup during a period of significant ownership changes and product development, culminating in the 2011-2012 model years being well-documented.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2011-2012 SMR 511 might be limited, Husqvarna motorcycles across its ranges are frequently praised for their handling, off-road capabilities, and innovative designs within their respective segments.
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