🏷️ Basic Information

Make:

Husqvarna

Model:

SMR510

Year:

2010

Product Name:

Husqvarna SMR510 2010 Workshop Repair Service Manual PDF Download

Chassis Code:

Likely SM or SMR variant, specific code to be detailed in manual.

👋 Introduction

Market Segment:

Performance Supermoto segment, targeting riders seeking agile street-legal dirt bike experiences.

Key Competitors:

KTM SMC series, Yamaha WRX/YZF-R models adapted for supermoto, Honda CRF motards, Aprilia SXV models.

Unique Selling Points:

Husqvarna's heritage in off-road racing, Italian design and engineering, potent single-cylinder engine.

Manual Value Proposition:

Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the Husqvarna SMR510, ensuring optimal performance and longevity.

📋 Manual Details

Vehicle Models Covered:

All SMR510 models for the 2010 model year, including all engines, trims, and transmissions.

Estimated Page Count:

Estimated 300-500 pages, typical for comprehensive workshop manuals.

Manual Type:

Workshop Repair and Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine overhaul, lubrication, cooling system, fuel system (carburetor/injection depending on specific variant), ignition system, exhaust system, starting system, engine diagnostics.

Transmission Drivetrain Systems:

Clutch operation and adjustment, gearbox disassembly and assembly, chain drive maintenance, sprocket replacement, final drive ratios.

Chassis Suspension Systems:

Front fork (USD type) service and adjustment, rear shock absorber maintenance and replacement, swingarm lubrication and bearing inspection, linkage system service, steering head bearings.

Braking Systems:

Front and rear brake caliper overhaul, master cylinder service, brake pad replacement, brake fluid bleeding and replacement, brake line inspection and replacement, disc rotor specifications.

Electrical Systems:

Wiring diagrams, lighting system troubleshooting, battery maintenance and testing, starter motor diagnosis, ignition coil testing, stator and regulator/rectifier testing, fault code diagnosis (if applicable).

Bodywork Frame Systems:

Fairing removal and installation, fuel tank maintenance, seat removal, frame inspection, decal and graphic application, body panel fitment.

Maintenance Procedures:

Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, valve clearance checks and adjustment, tire pressure checks, coolant checks.

Troubleshooting Procedures:

Systematic diagnostic flowcharts for common running issues, electrical faults, starting problems, and performance degradation.

Repair Procedures:

Complete disassembly and reassembly guides for all major components, including engine, transmission, suspension, and brakes.

Technical Specifications Data:

Torque values for all fasteners, engine timing specifications, fluid capacities, electrical system schematics, diagnostic trouble codes (DTCs) where applicable.

Depth Of Coverage:

Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilds, including advanced electrical troubleshooting.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution, suitable for clear printing of diagrams and text.

Binding Type:

N/A (Digital download)

Paper Type:

N/A (Digital download)

Text Searchability:

Likely text-searchable PDF for efficient information retrieval.

⚙️ Engine Specifications

Engine Type:

Single-cylinder, 4-stroke

Engine Displacement:

498cc (Likely based on the TE450/TC450 engine architecture)

Bore X Stroke:

Specifics to be confirmed within the manual, typically around 97mm x 67.8mm for this displacement range.

Cooling System:

Liquid-cooled

Valvetrain:

SOHC, 4 valves

Horsepower:

Estimated 50-55 HP at peak RPM (specific figures in manual).

Torque:

Estimated 45-50 Nm at peak RPM (specific figures in manual).

Fuel Delivery:

Likely Carbureted (Mikuni or Keihin) or EFI depending on exact market variant. Manual will specify.

Ignition Type:

Digital CDI

Oil Type:

Specific motorcycle-grade engine oil, e.g., SAE 10W-50 or 15W-50 (manual will provide exact specification and API rating).

Oil Capacity:

Approximately 1.1 - 1.3 liters (manual will state precise capacity with or without filter change).

Starter Type:

Electric Starter

🔧 Transmission

Transmission Type:

6-speed constant mesh

Optional Transmissions:

N/A (Standard for SMR510)

Clutch Type:

Wet multi-plate

Final Drive:

Chain drive

Gear Ratios:

Specific gear ratios will be detailed in the manual for each speed.

📐 Dimensions

Overall Length:

Approx. 2150 mm (refer to manual for exact specification)

Overall Width:

Approx. 850 mm (refer to manual for exact specification)

Overall Height:

Approx. 1200 mm (refer to manual for exact specification)

Dry Weight:

Approx. 130-135 kg (refer to manual for exact specification)

Wet Weight:

Approximately 140-145 kg (with fluids, refer to manual)

Front Wheel Size:

17-inch

Rear Wheel Size:

17-inch

Front Tire Size:

120/70-17 (common specification, manual will confirm)

Rear Tire Size:

150/60-17 (common specification, manual will confirm)

Wheelbase:

Approx. 1460 mm (refer to manual for exact specification)

Fuel Tank Capacity:

Approx. 8.5 - 9.5 liters (manual will provide exact capacity)

🛡️ Safety Features

Safety Ratings:

Not typically rated by official bodies like NHTSA/Euro NCAP as it's a motorcycle. Safety is inherent in rider skill and adherence to maintenance.

Active Safety Features:

Powerful braking system (disc brakes front and rear), responsive chassis, good rider ergonomics for control.

Passive Safety Features:

Robust frame construction, protective bodywork.

💡 Technology Features

Infotainment System:

N/A - Basic analog or digital instrument cluster focused on essential riding information (speed, RPM, odometer, trip meter, fuel level).

Driver Assistance Features:

N/A - Primarily rider-focused machine, no electronic rider aids beyond basic ignition and fuel management.

Connectivity Options:

N/A

Instrument Cluster Type:

Digital LCD or combination analog/digital display providing speed, tachometer, odometer, trip meters, and warning lights.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 km or annually (specific interval in manual).

Valve Clearance Interval:

Every 6,000-10,000 km or annually (critical interval detailed in manual).

Chain Maintenance:

Lubrication and adjustment every 500-1000 km, inspection at every ride.

Air Filter Cleaning:

More frequently in dusty conditions, typically every 1,000-2,000 km (manual specifies for various conditions).

Coolant Type:

Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water (manual will confirm specific type and ratio).

Brake Fluid Type:

DOT 4 brake fluid (manual will confirm exact specification and change interval).

Fork Oil Type:

Specific suspension fluid, likely around SAE 5W or 10W (manual will detail type and level).

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings.

Potential Electrical Issues:

Regulator/rectifier failure, battery charging issues (diagnostic procedures in manual).

Engine Considerations:

Valve clearance drift, potential for cam chain tensioner wear over high mileage. Manual provides precise checks.

Oil Filter Part Number:

Specific part number to be found in the manual, typically a cartridge type.

Air Filter Part Number:

Specific part number to be found in the manual, likely a foam or paper element.

📚 Vehicle History

Brand Origins:

Husqvarna Motorcycles, founded in Sweden in 1689, has a long and storied history in motorcycle manufacturing, particularly in off-road disciplines.

Smr Lineage:

The SMR series evolved from Husqvarna's successful motocross and enduro platforms, adapted for street use with larger wheels, road tires, and street-legal equipment.

Manufacturing Location:

Typically produced in Italy under the ownership of MV Agusta Group at the time of this model's production.

2010 Context:

This year falls within a period of significant development for Husqvarna under Italian ownership, blending Swedish off-road DNA with Italian flair.

🏆 Awards & Recognition

Brand Awards:

Husqvarna has a strong heritage of awards in off-road racing disciplines (Motocross, Enduro, Rallye), which informs the performance DNA of the SMR models.

Model Ratings:

Performance-oriented motorcycles like the SMR510 are often reviewed for handling, engine power, and braking by motorcycle publications, but do not receive formal safety ratings.

Emission Standards:

Compliant with Euro 3 or relevant emission standards for the model year and market of sale.