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Husqvarna SMR511 2011 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR511 Year: 2011 Vehicle Type: Supermoto Motorcycle Codes Chassis Code: Unknown (specific to this model generation) 👋 Introduction Market Position Segment: High-performance Supermoto...
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Husqvarna SMR511 2011 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR511
Year:
2011
Vehicle Type:
Supermoto Motorcycle
Codes
Chassis Code:
Unknown (specific to this model generation)
👋 Introduction
Market Position
Segment:
High-performance Supermoto motorcycle, catering to enthusiasts seeking agility, power, and track-day capability on public roads.
Competitive Analysis
Competitors 2011:
Models from KTM (e.g., 690 SMC), Ducati (e.g., Hypermotard), Aprilia (e.g., Dorsoduro) and other manufacturers offering similar street-legal supermoto or performance naked bikes.
Key Features Vehicle
Performance Focus:
Designed for spirited riding, combining off-road derived agility with street-focused components.
Styling:
Aggressive, minimalist supermoto styling characteristic of Husqvarna's performance-oriented lineage.
Manual Purpose:
To provide owners and technicians with the definitive guide for maintaining, troubleshooting, and repairing the Husqvarna SMR511 2011 model.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Page Count:
Hundreds of Pages (specific count not provided, but implies comprehensive coverage)
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine disassembly, assembly, inspection, and repair procedures for the 500cc class engine.
Fuel System Service:
Fuel injection system diagnosis, cleaning, component testing (injectors, pump, regulator), and replacement.
Cooling System Service:
Radiator, fan, thermostat, coolant hoses, and coolant replacement procedures.
Ignition System Service:
Spark plug diagnosis, coil testing, and ECU related ignition timing information.
Transmission Service:
Gearbox inspection, clutch assembly service, shift mechanism adjustment, and transmission fluid changes.
Chassis And Frame Service:
Frame inspection, swingarm bearings, linkage systems, and suspension mounting points.
Suspension Service:
Front fork (upside-down) disassembly, oil changes, seal replacement, and rear shock absorber servicing.
Braking System Service:
Front and rear brake caliper service, master cylinder overhaul, brake line bleeding, pad and rotor replacement.
Wheel And Tire Service:
Wheel bearing replacement, tire mounting/balancing, and spoke tensioning (if applicable to spokes).
Electrical System Service:
Wiring diagrams, battery maintenance, lighting system troubleshooting, starter motor and charging system diagnosis.
Exhaust System Service:
Exhaust pipe and muffler inspection, gasket replacement, and mounting hardware.
Bodywork And Trim Service:
Fairing removal/installation, seat maintenance, and minor body panel repairs.
Procedures Included
Preventative Maintenance:
Detailed steps for routine checks, lubrication, and adjustments.
Troubleshooting Guides:
Systematic approaches to diagnose and resolve common and uncommon issues.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Diagnostic Procedures:
Techniques for identifying faults within various vehicle systems.
Specifications And Tolerances:
Precise measurements, clearances, torque values, and fluid capacities.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Special Tool Information:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and fluid changes to complete engine rebuilds, suspension overhauls, and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically yes for factory service manuals, allowing for quick information retrieval.
Printable Pages:
Designed to be printed in its entirety or selected pages as needed.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Quality:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
497.7 cc (approx. 500cc class)
Bore X Stroke:
Not specified in product data, but a critical specification found in the manual.
Valve Train:
DOHC, 4 valves
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 50-55 HP (specific figures require manual lookup).
Torque:
Estimated 40-45 Nm (specific figures require manual lookup).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (Octane rating specified in manual)
Ignition Type:
Electronic ignition with dual spark plugs (common for this engine configuration).
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Optional
Optional Transmissions:
None specified for this model.
Features
Clutch Type:
Wet, multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Not specified in product data, critical spec in manual.
Seat Height:
Approx. 900-920 mm (typical for supermotos, exact in manual).
Weights
Dry Weight:
Approx. 140-145 kg (exact in manual).
Fuel Tank Capacity:
Approx. 8-9 Liters (exact in manual).
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to European and US safety standards for motorcycles of its class; specific certifications may be listed in the manual.
Active Features
Braking System:
Hydraulic disc brakes front and rear, typically with performance-oriented calipers and rotors.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Construction:
Lightweight yet strong frame designed for rigidity and handling.
💡 Technology Features
Infotainment
Infotainment System:
Basic dashboard with analog tachometer and digital speedometer/odometer. No advanced infotainment features typical of cars.
Driver Assistance
ABS:
ABS was not standard or widely available on this model in 2011; likely an optional feature or not offered. Manual will clarify.
Connectivity
Connectivity Features:
None beyond basic electrical connections for engine management and lighting.
Engine Management
ECU Features:
Electronic Control Unit (ECU) managing fuel injection and ignition timing. Diagnostic capabilities through specific connectors (detailed in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 km or annually (specific interval found in manual).
Spark Plug Replacement:
Around 6,000-10,000 km (specific type and gap are crucial and in the manual).
Valve Clearance Check:
Often at 10,000-15,000 km intervals for 4-stroke engines (precise interval in manual).
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, typically 10W-40 or 15W-50 (API SG or higher, JASO MA specified in manual).
Engine Oil Capacity:
Approximately 1.2 - 1.5 liters (with filter change, exact in manual).
Coolant Type:
Ethylene glycol based antifreeze coolant for liquid-cooled engines (ratio specified in manual).
Brake Fluid Type:
DOT 4 hydraulic brake fluid (or specified type in manual).
Transmission Oil Type:
Typically shared with engine oil for motorcycles, or a specific gear oil (if separate, specified in manual).
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, chain and sprockets due to the performance-oriented nature of the bike.
Electrical Connections:
Potential for corrosion or loose connections in exposed areas, requiring regular inspection.
Fuel System Maintenance:
Regular cleaning of fuel injectors and fuel filter may be necessary depending on fuel quality.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, with Swedish origins and a rich history in off-road racing.
Model Evolution
Smr Lineage:
The SMR line represents Husqvarna's foray into the supermoto segment, building on their dirt bike expertise.
2011 Model Notes:
The 2011 SMR511 was part of a generation that saw updates and refinements in chassis and engine performance. It was developed in collaboration with Husqvarna's involvement in motocross and supermoto racing.
Production
Manufacturing Location:
Likely manufactured in Italy, as Husqvarna operations were based there during this period.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
While specific awards for the 2011 SMR511 may not be widely documented, the model was generally praised for its aggressive styling, strong engine performance, and agile handling in the supermoto segment.
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