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Husqvarna SMR511 2011 Workshop Service Repair Manual

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Basic Information Identification Make: Husqvarna Model: SMR511 Year: 2011 Codes Vin Prefix: Not readily available for specific model year without deeper VIN decode, but generally starts with 'ZCG' Engine Code:...
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Taper: Motorcycle
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UGS: 74920
Husqvarna SMR511 2011 Workshop Service Repair Manual
Basic Information
Identification
Make: Husqvarna
Model: SMR511
Year: 2011
Codes
Vin Prefix: Not readily available for specific model year without deeper VIN decode, but generally starts with 'ZCG'
Engine Code: Likely a variant of the LC4 engine platform, specific code not provided in product data
Introduction
Market Position
Market Segment: Supermoto (Motard) performance street bike, derived from Husqvarna's off-road racing heritage.
Competitive Analysis
Competitors: KTM 690 SMC/SMC R, Ducati Hypermotard, Aprilia Dorsoduro, Yamaha WR250X (though a smaller displacement).
Key Features
Unique Selling Points: High-performance chassis components (Öhlins rear shock, Marzocchi forks), potent single-cylinder engine, aggressive styling, lightweight construction, excellent handling for urban and spirited riding.
Design Philosophy: Blend of off-road agility and street performance, emphasizing rider engagement and a raw, visceral riding experience.
Manual Details
Coverage Areas
Primary Coverage: Comprehensive workshop service and repair for Husqvarna SMR511 (2011)
Secondary Coverage: Troubleshooting, maintenance, diagnostics, specific component repair
Page Count
Estimated Page Count: Hundreds of pages (specific count not provided, but typical for full workshop manuals)
Manual Type
Manual Type: Workshop Service Repair Manual
Language
Language: English (Assumed, standard for official manuals and sales)
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Systems: Engine disassembly, assembly, tuning, fuel system, lubrication, cooling, ignition, emissions
Transmission Drivetrain: Clutch, gearbox, final drive (chain and sprockets), internal transmission components
Suspension Steering: Front forks (USD Marzocchi), rear shock absorber (Öhlins), linkage system, steering head bearings, steering damper (if equipped)
Braking System: Front and rear brake calipers (Brembo), master cylinders, brake lines, discs, bleeding procedures
Electrical System: Wiring diagrams, lighting, ignition system, starting system, charging system, sensors, ECU diagnostics
Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), EFI diagnostics
Chassis Frame: Frame inspection, subframe, footpegs, mounts
Bodywork Plastics: Fairings, seat, fuel tank, fenders, graphics
Procedures Included
Maintenance Procedures: Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, air filter cleaning
Repair Procedures: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds, electrical component repair
Troubleshooting Guidance: Step-by-step diagnostic charts for common and uncommon issues, fault code interpretation
Torque Specifications: Detailed torque values for all critical fasteners
Special Tools: Identification and usage of specialized tools required for certain procedures
Technical Depth
Depth Of Coverage: Complete factory-level repair and overhaul procedures, suitable for professional mechanics and advanced DIY users
Diagnostic Capability: In-depth electronic diagnostics, sensor testing, fuel system analysis
Manual Specifications
File Format
File Format: PDF (Portable Document Format)
Print Quality
Print Quality: High-resolution, allowing for clear printing of text and diagrams. Searchable text functionality is typical for official PDF manuals.
Binding Type
Binding Type: N/A (Digital PDF, user prints and binds if desired)
Paper Type
Paper Type: N/A (Digital PDF, user chooses paper type if printing)
Engine Specifications
Primary Engine
Engine Type: Single-cylinder, four-stroke, liquid-cooled
Displacement: 501 cc (Actual displacement often around 510.4cc for the LC4 platform used)
Bore X Stroke: Typically around 97mm x 70.1mm for similar LC4 engines, specific to SMR511 to be confirmed in manual
Compression Ratio: Likely around 11.5:1 to 12.0:1, needs manual confirmation
Performance
Horsepower: Estimated 50-55 HP (Actual figures vary and are best confirmed in manual)
Torque: Estimated 45-50 lb-ft (Actual figures vary and are best confirmed in manual)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Throttle Body Size: Typically 42mm or 45mm for this class of EFI system
Fuel Type: Unleaded gasoline, minimum 95 RON (Research Octane Number) or 91 AKI (Anti-Knock Index)
Lubrication System
Oil Type: High-quality motorcycle-specific 4-stroke engine oil, typically SAE 10W-50 or 15W-50, JASO MA/MA2 specification (Needs manual verification)
Cooling System
Coolant Type: Ethylene glycol based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water (Needs manual verification)
Ignition System
Ignition Type: Digital electronic ignition
Spark Plug Type: NGK CR9EB or equivalent (Needs manual verification)
Transmission
Standard
Transmission Type: 6-speed manual
Clutch Type: Wet multi-plate clutch, hydraulic actuation
Features
Gear Ratios: Specific gear ratios provided in the manual for optimal performance tuning.
Final Drive: Chain drive (520 pitch is common for this type of bike)
Transmission Oil Type: Dedicated transmission oil (API GL-4 or GL-5, SAE 75W-90 or 80W-90) or often shared engine oil depending on design (Needs manual verification)
Dimensions
Exterior
Overall Length: Approx. 2150 mm (Needs manual verification)
Overall Width: Approx. 800 mm (Needs manual verification)
Seat Height: Approx. 900 mm (Needs manual verification)
Weights
Dry Weight: Approx. 140-150 kg (Needs manual verification)
Fuel Tank Capacity: Approx. 9-10 liters (Needs manual verification)
Chassis
Wheelbase: Approx. 1480-1500 mm (Needs manual verification)
Wheels Tires
Front Wheel Size: 17-inch (typical for Supermoto)
Rear Wheel Size: 17-inch (typical for Supermoto)
Front Tire Size: 120/70-17 (typical, needs manual verification)
Rear Tire Size: 160/60-17 or 150/60-17 (typical, needs manual verification)
Brakes
Front Brake Type: Single disc with radial-mount caliper (Brembo)
Rear Brake Type: Single disc with single-piston caliper
Safety Features
Ratings
Crash Safety: Motorcycles are not subjected to standardized crash ratings like automobiles. Safety is primarily determined by rider skill and protective gear.
Active Features
Braking Performance: High-performance Brembo braking system designed for aggressive street use.
Handling Stability: Designed for agile handling with quality suspension components. Stability control or ABS were not common on this model in this year.
Passive Features
Frame Construction: Robust steel trellis frame designed for strength and rider feedback.
Lighting: Halogen headlight, LED taillight (typical for the era).
Technology Features
Infotainment
Dashboard Display: Digital LCD display showing speed, RPM, trip meters, fuel level, engine temperature, and indicator lights.
Driver Assistance
ABS: Anti-lock Braking System (ABS) was typically an optional extra or not available on all models in 2011 for this segment. Manual will specify if present.
Connectivity
Diagnostic Ports: On-board diagnostics (OBD) port for electronic fault code reading via suitable diagnostic tools.
Maintenance
Service Intervals
Oil Change Interval: Typically every 5,000-7,500 km or annually, whichever comes first. Specific interval in manual.
Air Filter Cleaning: Recommended every 2,500-5,000 km or as needed based on riding conditions. Specific interval in manual.
Chain Maintenance: Lubricate and adjust chain every 500-1,000 km. Check for wear and tension regularly.
Valve Clearance Check: Typically around 10,000-15,000 km, but crucial to confirm with the manual.
Fluid Specifications
Brake Fluid Type: DOT 4 brake fluid (Needs manual verification)
Coolant Capacity: Approx. 1.0 - 1.2 liters (Needs manual verification)
Known Issues
Common Wear Items: Clutch plates, chain and sprockets, brake pads, suspension seals, wheel bearings due to performance-oriented nature.
Electrical Gremlins: Some older Husqvarnas could experience minor electrical issues, though not endemic. Detailed troubleshooting in manual is key.
Engine Heat: High-performance single-cylinder engines can run warm; ensuring cooling system is in top condition is vital.
Vehicle History
Brand Heritage
Brand Origin: Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903. Known for its off-road racing prowess.
Model Evolution
Model Lineage: The SMR series represents Husqvarna's Supermoto offerings, often built upon their TE/TC (Enduro/Motocross) platforms, adapting them for street use with smaller wheels, slicker tires, and road-oriented suspension settings.
Production
Manufacturing Location: Italy (during the BMW Motorrad ownership period, which included 2011).
Ownership Changes: Husqvarna was owned by BMW Motorrad from 2007 to 2013, when it was sold to Pierer Industrie AG (parent company of KTM).
Awards & Recognition
Recognitions
Motorcycle Reviews: The SMR511 received positive reviews for its handling, performance, and premium components, often praised for its 'supermoto feel'.
Segment Performance: Generally considered a top-tier performer within the supermoto class of its era.
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