🏷️ Basic Information

Make:

Husqvarna

Model:

TC

Year:

2006-2007

Model Variants:

TC 250, TC 450, TC 510

Vehicle Type:

Motocross Motorcycle

Engine Codes:

Specific engine codes would be detailed within the manual (e.g., for TC 250, TC 450, TC 510 variants)

👋 Introduction

Market Position:

High-performance off-road motorcycles aimed at competitive motocross riders and serious enthusiasts. Husqvarna has a long-standing heritage in off-road racing.

Competitive Analysis:

Competes directly with other European and Japanese manufacturers in the 250cc, 450cc, and 510cc motocross classes, such as KTM, Yamaha, Honda, Suzuki, and Kawasaki. Known for their potent engines and agile chassis.

Key Features:

Powerful single-cylinder engines (specifics vary by displacement), robust suspension systems, lightweight chassis for maneuverability, hydraulic clutch, and performance-oriented ergonomics.

📋 Manual Details

Coverage Areas:

Comprehensive coverage for all major mechanical and electrical systems of the Husqvarna TC 250, TC 450, and TC 510 models for the 2006 and 2007 model years.

Page Count:

Hundreds of pages (exact count not specified, but indicative of a thorough manual)

Manual Type:

Service Repair Manual

Language:

English (assumed, typical for this market segment)

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine (disassembly, assembly, tuning, diagnostics), Transmission, Clutch, Fuel System (carburetor/fuel injection depending on model variant), Ignition System, Cooling System, Frame and Bodywork, Suspension (front and rear), Brakes (front and rear), Electrical System (wiring diagrams, components), Exhaust System, Wheels and Tires, Lubrication System, and Troubleshooting.

Procedures Included:

Routine maintenance (oil changes, filter replacements, chain adjustment), component inspection, disassembly and reassembly of all major assemblies, troubleshooting common problems, diagnostic procedures, torque specifications, specifications for adjustments, rebuilding procedures for engine and transmission components, suspension setup and tuning, brake system bleeding and service, electrical component testing and repair.

Technical Depth:

Extensive and detailed. Covers everything from basic owner-level maintenance to in-depth mechanical repairs and overhauls. Suitable for both amateur and professional mechanics.

📊 Manual Specifications

File Format:

Portable Document Format (PDF)

Print Quality:

High-resolution, suitable for clear printing of diagrams and text.

Binding Type:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Type:

Four-stroke, single-cylinder (OHC or DOHC depending on specific model variant)

Displacement:

250cc, 450cc, 510cc (exact bore/stroke for each variant detailed in manual)

Cooling System:

Liquid-cooled

Horsepower:

Specific horsepower figures for each variant (TC 250, TC 450, TC 510) will be detailed in the manual, generally competitive for their respective classes.

Torque:

Specific torque figures for each variant will be detailed in the manual.

Fuel System:

Carbureted (likely Keihin or Mikuni variants for this era, specific model dependent) or potentially early fuel injection on some variants. Manual will specify exact type and settings.

Fuel Type:

Unleaded gasoline (premium recommended)

🔧 Transmission

Transmission Type:

5-speed constant mesh gearbox

Clutch Type:

Hydraulically actuated, wet multi-plate clutch

Gear Ratios:

Specific gear ratios for each model variant will be detailed in the manual.

Final Drive:

Chain drive

📐 Dimensions

Overall Length:

Specific dimensions will be detailed in the manual for each model.

Overall Width:

Specific dimensions will be detailed in the manual for each model.

Seat Height:

Specific seat height will be detailed in the manual for each model, typical of motocross bikes for standing control.

Dry Weight:

Specific dry weight figures for TC 250, TC 450, TC 510 will be in the manual, generally under 250 lbs (113 kg).

Wet Weight:

Approximate wet weight figures will be in the manual.

Fuel Tank Capacity:

Typically around 2.5-3.0 gallons (9.5-11.4 liters), specific capacity detailed in the manual.

🛡️ Safety Features

Safety Ratings:

Not applicable (motorcycles are not subjected to standardized crash safety ratings like cars)

Active Features:

High-performance braking systems (hydraulic discs front and rear), responsive handling, ergonomic design for rider control.

Passive Features:

Strong frame construction, integrated bodywork for protection.

💡 Technology Features

Infotainment System:

N/A (Basic motocross motorcycle, no infotainment system)

Driver Assistance Features:

N/A (Basic motocross motorcycle, no electronic driver assistance features)

Connectivity Options:

N/A (Basic motocross motorcycle, no connectivity options)

Engine Management System:

Basic CDI (Capacitor Discharge Ignition) system with mechanical or electronic ignition timing. Specifics detailed in the manual.

🔧 Maintenance

Oil Change Interval:

Typically every 10-15 hours of riding or annually. Exact recommendations in manual.

Air Filter Cleaning:

Recommended after every few rides, especially in dusty conditions. Detailed in manual.

Valve Clearance Check:

Every 20-30 hours of riding. Precise intervals in manual.

Spark Plug Replacement:

As needed or per manual recommendations (e.g., every 40-50 hours).

Engine Oil Type:

High-quality synthetic motorcycle engine oil, SAE 10W-40 or 15W-50 (specific viscosity based on ambient temperature, refer to manual). API SG or higher.

Engine Oil Capacity:

Specific capacity for each engine variant (e.g., approx. 1.0-1.5 liters) will be in the manual.

Coolant Type:

Permanent type antifreeze coolant, mixture of 50% coolant and 50% distilled water.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Clutch Fluid Type:

DOT 4 hydraulic fluid (if hydraulic clutch).

Known Issues:

Potential wear on valve train components (valve seats, guides, rockers) due to high performance. Clutch slave cylinder seals can sometimes leak. Carburetor jetting may require adjustment for altitude and temperature. Suspension components may require regular service and seal replacements. Chain and sprockets wear is normal but requires diligent maintenance.

Troubleshooting Guide:

Manual provides detailed troubleshooting sections for common starting issues, engine performance problems, electrical faults, and chassis-related issues.

📚 Vehicle History

Brand Heritage:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903. Renowned for its success in off-road racing, including motocross and enduro.

Model Evolution:

The TC line represents Husqvarna's commitment to motocross. The 2006-2007 models were part of a period of significant development for the brand, with updates focusing on engine performance, suspension refinement, and chassis improvements to remain competitive.

Production Period:

2006-2007

Manufacturing Location:

Primarily Italy during this ownership period (Husqvarna was owned by the Cagiva Group from 1987 to 2007, with production based in Italy).

🏆 Awards & Recognition

Recognitions:

Husqvarna models from this era typically received positive reviews for their performance and handling from motorcycle publications, often praised for their European styling and competitive edge.

Ratings:

No specific standardized ratings. Performance reviews in magazines like 'Transworld Motocross', 'Motocross Action Magazine' would be the primary form of assessment.

Certifications:

N/A