2011 HUSQVARNA TC TE TXC SMR 449 511 Workshop Manual

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UGS: 143354

Mots clés: 2011 Husqvarna Motorcycle Motorcycles SMR 449 SMR 511 TC 449 TC 511 TE 449 TE 511 TXC 449 TXC 511 TXC Models

Variantes de produits

Description

This manual covers the TC, TE, TXC, and SMR 449/499/511 models from the 2011 production year. These high-performance off-road motorcycles are known for their integration of BMW engine technology, featuring DOHC, liquid-cooled, single-cylinder engines with electronic fuel injection. The range includes variants tailored for Motocross (TC), Enduro (TE), Cross-Country (TXC), and Supermoto (SMR) disciplines, each benefiting from innovative chassis designs and advanced suspension systems for optimal off-road performance and control. With a heritage dating back to 1903, the brand has a strong reputation in motorsports, and these models represent a key era of their development. This Workshop Service and Repair Manual provides comprehensive guidance for the maintenance and repair of your motorcycle. It covers all essential systems, including detailed procedures for engine overhaul, transmission and drivetrain service, chassis and suspension maintenance, brake system servicing, and electrical system troubleshooting. You will find step-by-step instructions for routine maintenance, common issue diagnostics, and complete rebuilds, alongside crucial technical specifications such as torque values and fluid requirements. This manual is designed to assist owners, mechanics, and technicians in keeping these powerful machines in optimal working condition.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TC/TE/TXC/SMR 449/499/511

Year:

Codes

Vin Prefix Tc 449:

ZKHA600AABV050001

Vin Prefix Tc 449 Usa:

ZKHTC443#BV000001

Vin Prefix Te 449:

ZKHA600AABV000001

Vin Prefix Te 511:

ZKHA601AABV000001

Vin Prefix Te 449 Usa:

ZKHKEEFM#BV000001

Vin Prefix Te 511 Usa:

ZKHKEEGM#BV000001

Vin Prefix Txc 449 Usa:

ZKHTX440#BV000001

Vin Prefix Txc 511 Usa:

ZKHTX510#BV000001

Vin Prefix Smr 499:

ZKHA600ABBV000001

Vin Prefix Smr 499 Usa:

ZKHLEEFM#BV000001

Vin Prefix Smr 511:

ZKHA601ABBV000001

Vin Prefix Smr 511 Usa:

ZKHLEEGM#BV000001

👋 Introduction

Market Position

Category:

High-performance off-road motorcycles (Motocross, Enduro, Supermoto)

Target Audience:

Owners, technicians, and enthusiasts seeking in-depth repair and maintenance information.

Competitive Analysis

Competitors:

KTM EXC/SX series, Yamaha YZ/WR series, Honda CRF series, Suzuki RM-Z/DR-Z series, Kawasaki KX/KLX series.

Key Features

Engine Design:

Shares powertrain elements from BMW (G450X), utilizing a DOHC, single-cylinder engine configuration with a focus on torque and power delivery for off-road use.

Frame Design:

Features a distinctive chassis design, often with a centralized exhaust system and innovative linkage systems for suspension performance.

Model Variants:

Offers a range of models tailored for different disciplines: TC (Motocross), TE (Enduro), TXC (Cross-Country), and SMR (Supermoto).

📋 Manual Details

Coverage Areas

Covered Models:

Husqvarna TC 449, TC 449 (USA), TE 449, TE 511, TE 449 (USA), TE 511 (USA), TXC 449 (USA), TXC 511 (USA), SMR 499, SMR 499 (USA), SMR 511, SMR 511 (USA)

Page Count

Estimated Page Count:

Approximately 300-400 pages (typical for this type of manual, actual may vary)

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system, ignition system, starting system, exhaust system.

Transmission Drivetrain:

Gearbox removal and installation, clutch operation, gear shift mechanism, final drive, chain and sprockets.

Chassis Suspension:

Frame inspection and repair, front fork (Sachs/Kayaba depending on variant) disassembly and service, rear shock absorber service, swingarm and linkage maintenance, steering head bearing service.

Brakes:

Front and rear brake system service, caliper overhaul, master cylinder service, brake fluid replacement, bleeding procedures, disc and pad inspection.

Electrical System:

Wiring diagrams, battery maintenance, lighting system, ignition system troubleshooting, ECU (Engine Control Unit) functions and diagnostics, sensor identification and testing.

Fuel System:

Fuel injection system (EFI) components, throttle body service, fuel pump operation, fuel pressure testing, injector cleaning.

Bodywork Cosmetics:

Fairing removal and installation, seat maintenance, plastic part care and replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug service, chain lubrication and adjustment, tire pressure checks.

Troubleshooting:

Diagnostic procedures for common starting problems, running issues, electrical faults, and performance anomalies.

Repair Rebuild:

Detailed step-by-step instructions for engine rebuilds, gearbox repairs, suspension component overhauls, and electrical system repairs.

Technical Specifications:

Torque specifications for all fasteners, engine clearances, valve adjustments, fuel system pressures, electrical system voltages.

Technical Depth

Depth:

Comprehensive, covering everything from basic rider maintenance to full engine and chassis rebuilds, including diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable (OCR processed)

Print Quality

Resolution:

High-resolution images and diagrams suitable for printing.

Binding Type

Binding:

Not applicable (Digital format)

Paper Type

Paper:

Not applicable (Digital format)

⚙️ Engine Specifications

Primary Engine

Type:

Single-cylinder, 4-stroke, DOHC

Displacement 449Cc Models:

449.5 cc

Displacement 499Cc Models:

477 cc (SMR 499 is often quoted as 477cc, derived from the 449cc platform)

Displacement 511Cc Models:

503 cc

Bore X Stroke 449Cc:

95.0 mm x 63.4 mm

Bore X Stroke 511Cc:

98.0 mm x 63.4 mm

Cooling System:

Liquid-cooled

Performance

Horsepower Approx:

Estimated 50-58 HP depending on model and tuning (specific dyno charts not provided, based on industry benchmarks)

Torque Approx:

Estimated 45-50 Nm depending on model (specific dyno charts not provided, based on industry benchmarks)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Keihin throttle body (typically 42mm)

Fuel Type:

Unleaded gasoline (minimum 91 octane recommended)

🔧 Transmission

Standard

Type:

6-speed manual transmission

Optional

Transmission Options:

Features

Clutch Type:

Wet multi-plate clutch

Gear Ratios:

Specific ratios vary by model and discipline, detailed in manual.

📐 Dimensions

Exterior

Wheelbase Approx:

1480-1520 mm (varies by model)

Seat Height Approx:

940-970 mm (varies by model)

Weights

Dry Weight Approx:

110-120 kg (varies significantly by model and configuration)

Fuel Tank Capacity Approx:

7.2 - 8.5 Liters (varies by model)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subjected to the same crash testing protocols as cars).

Active Features

Braking System:

Hydraulic disc brakes (Brembo calipers commonly used), front and rear.

Suspension Design:

Advanced adjustable suspension systems (e.g., Sachs or Kayaba forks, linkage-assisted rear shock) designed for off-road traction and control.

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals (where applicable).

💡 Technology Features

Infotainment

Infotainment System:

N/A (Off-road focused motorcycles typically do not have infotainment systems).

Driver Assistance

Electronic Aids:

Limited; focus is on rider control. Features include EFI for precise fuel delivery.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15-20 hours of operation or annually, whichever comes first. Refer to manual for precise intervals.

Air Filter Cleaning:

After every 5-10 hours of dusty riding or monthly.

Valve Check Interval:

Every 100-150 hours of operation. Shims used for adjustment.

Chain And Sprocket Inspection:

Check tension and wear at every lubrication, adjust as needed.

Fluid Specifications

Engine Oil Type:

SAE 10W-50, API SG/SH/SJ or higher (e.g., Motul 3000 10W-40 or 5100 10W-40 recommended, confirm with manual)

Engine Oil Capacity:

Approximately 1.2 - 1.5 Liters (dry fill) for the 449/511 engines. Exact capacity in manual.

Coolant Type:

Ethylene glycol based coolant with anti-corrosion additives, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

Mineral oil (e.g., Magura Blood) for hydraulic clutch systems, or DOT 4 for some variants. Confirm with manual.

Known Issues

Common Wear Items:

Clutch plates, brake pads and discs, chain and sprockets, wheel bearings, fork seals.

Engine Specific:

Some reports of occasional ECU glitches or minor fuel system inconsistencies; regular maintenance is key. Valve adjustment critical for longevity.

Suspension Specific:

Regular servicing of fork internals and rear shock is essential for optimal performance and to prevent premature wear.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna is one of the oldest motorcycle manufacturers, with roots in Sweden dating back to 1903. Known for its off-road prowess and innovative designs.

Model Evolution

Evolution 2011:

The 2011 models represent a significant era for Husqvarna, particularly with the integration of BMW's engine technology and platform sharing following BMW's acquisition of Husqvarna in 2007. This period saw the introduction of the 449cc and 511cc liquid-cooled, fuel-injected engines across various models.

Production

Manufacturing Location:

Italy (under BMW ownership)

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the 2011 models are not widely documented in mainstream automotive press, but Husqvarna generally holds a strong reputation in off-road motorsports.