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Husqvarna TC250R TE250R TE310R 2013 Service Repair Manual

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This manual covers the TC250R, TE250R, and TE310R models from the 2013 model year. These high-performance off-road motorcycles are engineered for motocross and enduro riding, featuring lightweight, agile chassis, potent...
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Husqvarna TC250R TE250R TE310R 2013 Service Repair Manual
This manual covers the TC250R, TE250R, and TE310R models from the 2013 model year. These high-performance off-road motorcycles are engineered for motocross and enduro riding, featuring lightweight, agile chassis, potent 4-stroke DOHC engines, advanced suspension systems, and electronic fuel injection for optimal performance. With a heritage dating back to 1903, the brand is renowned for its competitive spirit and durable off-road capabilities, making these models suitable for racers and dedicated off-road enthusiasts. This comprehensive Service Repair Workshop Manual provides detailed instructions for the maintenance, repair, and troubleshooting of your motorcycle. It covers all essential systems, including the engine, transmission, chassis, suspension, brakes, and electrical components. The manual includes step-by-step procedures, technical specifications, torque values, and diagnostic information, ensuring owners and technicians can effectively maintain and service the vehicle to the highest standards. Regular adherence to the procedures outlined will help preserve the performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TC250R, TE250R, TE310R
Year:
2013
Codes
Engine Code Tc250R:
Likely a 250cc 4-stroke DOHC engine (specific code not provided in product info, but consistent with Husqvarna's lineage)
Engine Code Te250R:
Likely a 250cc 4-stroke DOHC engine (specific code not provided in product info, but consistent with Husqvarna's lineage)
Engine Code Te310R:
Likely a 310cc 4-stroke DOHC engine (specific code not provided in product info, but consistent with Husqvarna's lineage)
👋 Introduction
Market Position
Segment:
High-performance off-road motorcycles (Motocross and Enduro).
Competitive Analysis
Competitors:
KTM (SX-F, EXC models), Yamaha (YZF, WR models), Honda (CRF models), Kawasaki (KX models), Suzuki (RM-Z models), Beta, Sherco.
Key Features
Design Philosophy:
Lightweight, agile chassis, potent 4-stroke engines derived from competitive racing platforms, advanced suspension, and EFI for optimal performance and emissions.
Target Audience:
Motocross racers, enduro riders, off-road enthusiasts seeking performance and reliability.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and workshop instructions for the specified Husqvarna models and year.
Page Count
Estimated Page Count:
Typically 300-500 pages for this level of detail, though not explicitly stated in product info.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
Likely English (standard for most service manuals, but not explicitly stated).
Format
Format:
Digital (likely PDF, common for online sales). Possibility of printed version depending on vendor.
📖 Manual Coverage
Systems Covered
Engine:
Engine internal components, assembly/disassembly, lubrication, cooling system, fuel system (EFI), ignition system, exhaust system.
Transmission:
Gearbox disassembly/assembly, clutch operation, shift mechanism, lubrication.
Chassis:
Frame, subframe, swingarm, linkage systems, steering head bearings, footpegs.
Suspension:
Front forks (KYB or similar), rear shock absorber (WP or similar), spring rates, damping adjustments, seals, fluid levels and types, fork/shock rebuild procedures.
Brakes:
Front and rear brake caliper service, master cylinders, brake lines, bleeding procedures, pad replacement, rotor specifications.
Electrical:
Wiring diagrams, battery, starter motor, charging system (stator, regulator/rectifier), lighting, sensors, EFI control unit (ECU) diagnostics, troubleshooting electrical faults.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel pressure, troubleshooting EFI issues.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, coolant type and capacity, bleeding the system.
Exhaust System:
Muffler, header pipe, exhaust packing replacement (if applicable), torque specifications.
Wheels And Tires:
Wheel bearing maintenance, spoke tension, tire fitment and pressures, rim specifications.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement.
Troubleshooting:
Systematic diagnostic procedures for common issues, fault codes (if applicable).
Engine Rebuild:
Top-end rebuild (piston, rings, valves), bottom-end overhaul (crankshaft, bearings), timing chain replacement.
Suspension Service:
Fork seal replacement, oil level and viscosity changes, shock absorber service.
Electrical Diagnostics:
Testing components, tracing wiring faults, using multimeters.
Clutch Service:
Clutch plate replacement, spring checks, hydraulic clutch bleeding.
Brake System Service:
Bleeding, pad/rotor replacement, caliper overhaul.
Bodywork Removal:
Fairing, seat, tank, and plastics removal/installation.
Technical Depth
Depth:
In-depth mechanical and electrical repair, including detailed specifications, torque values, tolerances, and step-by-step procedures for a professional mechanic.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for readability and searchability. May include high-resolution diagrams.
Print Quality
Diagram Resolution:
High resolution for clarity of technical diagrams and illustrations. Quality depends on the original source and digital conversion.
Binding Type
Binding:
N/A (for digital format). If a printed version, typically a professional coil or comb binding for lay-flat use in a workshop.
Paper Type
Paper Quality:
N/A (for digital format). If a printed version, usually on durable, coated paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type Tc Te 250R:
4-stroke, DOHC, Liquid-cooled, Single-cylinder
Engine Type Te 310R:
4-stroke, DOHC, Liquid-cooled, Single-cylinder
Bore Stroke Tc Te 250R:
Approx. 76mm x 54.9mm (typical for a 250cc 4-stroke, exact spec required from manual)
Bore Stroke Te 310R:
Approx. 84mm x 54.9mm (typical for a 310cc 4-stroke, exact spec required from manual)
Displacement Tc Te 250R:
Approx. 249.9cc
Displacement Te 310R:
Approx. 302.1cc
Performance
Horsepower Tc Te 250R:
Estimated 40-45 HP (peak, exact spec from manual)
Horsepower Te 310R:
Estimated 45-50 HP (peak, exact spec from manual)
Torque Tc Te 250R:
Estimated 25-28 Nm (peak, exact spec from manual)
Torque Te 310R:
Estimated 29-32 Nm (peak, exact spec from manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or Mikuni throttle body, likely 42mm or 44mm.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2 (AKI).
Fuel Tank Capacity:
Typically 7-9 Liters (approx. 1.8-2.4 gallons), exact spec from manual.
🔧 Transmission
Standard
Type:
6-speed constant mesh manual transmission.
Optional
Clutch Type:
Hydraulic actuated wet multi-plate clutch.
Features
Gear Ratios:
Specific ratios for each gear are detailed within the manual.
Final Drive:
Chain drive, with specific sprocket size recommendations and adjustment procedures in the manual.
Transmission Oil:
Specific grade and capacity (e.g., Motul 10W-40 or equivalent, exact spec from manual).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1475-1485mm (58.1-58.5 inches), exact spec from manual.
Seat Height:
Approx. 950-960mm (37.4-37.8 inches), exact spec from manual.
Weights
Dry Weight Tc Te 250R:
Approx. 102-105 kg (225-231 lbs), exact spec from manual.
Dry Weight Te 310R:
Approx. 103-106 kg (227-234 lbs), exact spec from manual.
Ground Clearance:
Approx. 350-360mm (13.8-14.2 inches), exact spec from manual.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet off-road motorcycle safety standards. No specific crash test ratings as with road vehicles.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) with Brembo calipers (typical), offering strong stopping power. Specific rotor sizes and caliper models in manual.
Suspension Performance:
High-quality adjustable suspension (KYB front, WP rear) provides stability and control over varied terrain.
Passive Features
Frame Construction:
Chromoly steel frame for strength and rigidity, critical for off-road durability.
Ergonomics:
Designed for rider control and comfort during demanding off-road use.
💡 Technology Features
Infotainment
Dashboard:
Digital LCD display showing speed, engine hours, trip meter, odometer, and basic warning lights. No complex infotainment systems.
Driver Assistance
Electronic Aids:
Primarily focused on engine performance management through EFI. No ABS or traction control on these models.
Connectivity
Diagnostics:
EFI system can be diagnosed using specific diagnostic tools, with error codes potentially stored in the ECU. Manual provides troubleshooting for EFI.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 10-15 hours of riding or annually, exact spec from manual.
Air Filter Cleaning:
Recommended every 5-10 hours of riding, or more frequently in dusty conditions. Detailed cleaning/oiling procedure in manual.
Spark Plug Inspection:
Recommended every 20-30 hours of riding. Specific gap and replacement interval in manual.
Valve Clearance Check:
Typically 40-60 hours of riding. Crucial for optimal performance and engine longevity, detailed procedure in manual.
Chain Lubrication Adjustment:
Inspect and lubricate every 5-10 hours of riding. Adjust tension as per manual specifications.
Fluid Specifications
Engine Oil Grade:
API SG, SH, SJ or higher, SAE 10W-40 (or as specified by Husqvarna, e.g., Motul 5100 10W-40).
Engine Oil Capacity:
Approx. 0.7 - 0.8 Liters (without filter change), 0.8 - 0.9 Liters (with filter change), exact spec from manual.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Specific Husqvarna recommended coolant in manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Fork Oil Type And Level:
Specific viscosity (e.g., Showa SS-04 or KYB Fork Oil) and oil level (e.g., 100-120mm from top of fork tube with spring compressed), detailed in manual.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings, air filter (due to off-road use).
Potential Engine Issues:
Valve train wear (if maintenance intervals are not followed), occasional fuel injection system glitches, water pump seal leaks.
Chassis Related:
Steering head bearing adjustment/replacement, swingarm and linkage bearing wear, spoke tightness.
📚 Vehicle History
Brand Heritage
Origins:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903. Known for its long history in motocross and enduro racing.
Model Evolution
Era:
The 2013 models represent a period of development and refinement for Husqvarna's 4-stroke off-road lineup, prior to acquisition by KTM.
Key Updates For 2013:
Likely received chassis updates, engine mapping refinements, and potential suspension tuning compared to previous years. Specifics are detailed in the manual.
Production
Manufacturing Location:
At the time, Husqvarna motorcycles were manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Racing Success:
Husqvarna has a strong heritage in off-road racing. While specific model awards are not detailed in the product info, the TC and TE lines are generally competitive in their respective classes.
Ratings
Editorial Reviews:
These models were generally well-regarded for their power delivery, suspension performance, and competitive chassis, often praised for their European character.
Certifications
Emission Standards:
Meets relevant emission standards for off-road motorcycles of its model year. Specifics may be in the manual.
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