Husqvarna TC449 2011 Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 92518

Mots clés: 2011 Husqvarna Misc Motorcycle Motorcycles TC449

Variantes de produits

Description

The TC449, produced in 2011, is a distinguished off-road competition motorcycle renowned for its European racing heritage and innovative engineering. This single-cylinder, liquid-cooled machine, powered by a 449.5 cc engine featuring DOHC and four valves, delivers estimated horsepower between 50-55 HP and torque around 45-50 Nm. Its design emphasizes agility and performance, incorporating a distinctive chassis and suspension setup, with hydraulic disc brakes front and rear for responsive stopping power. The TC449 represents a commitment to developing high-performance platforms for motocross and off-road racing, built in Italy during its ownership by BMW Motorrad. This comprehensive service and repair manual provides essential documentation for maintaining and servicing the TC449. It covers all critical systems, including the engine, transmission, chassis, brakes, and electrical components, offering detailed procedures for routine maintenance, troubleshooting, and complex repairs. Within its pages, you will find step-by-step instructions for assembly and disassembly, adjustment guidelines, and overhaul procedures, supported by advanced diagnostic techniques, rebuild specifications, detailed wiring diagrams, torque settings, and critical clearances. This manual serves as an indispensable resource for owners and technicians, ensuring the optimal performance and longevity of the TC449.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TC449

Year:

Codes

Engine Code:

Unknown (Specific to 449cc platform)

Vin Decoder Relevant:

Yes (for specific vehicle identification)

👋 Introduction

Market Position

Vehicle Segment:

Off-road / Motocross Competition Motorcycle

Brand Positioning:

Husqvarna is known for its heritage in European off-road racing and innovative designs.

Competitive Analysis

Competitors:

KTM EXC series, Yamaha YZ-F series, Honda CRF series, Kawasaki KX-F series, Suzuki RM-Z series

Key Features

Engine Layout:

Single-cylinder, 4-stroke

Chassis Design:

Husqvarna's distinctive chassis and suspension setup, designed for agility and performance.

Manual Value Proposition

Benefit To Owner:

Empowers owners with the knowledge to perform maintenance, diagnose issues, and execute repairs, saving time and money.

📋 Manual Details

Coverage Areas

Manual Type:

Service & Repair Manual

Language:

English

Format:

Page Count:

Estimated 300-500 pages (typical for comprehensive service manuals)

Digital Format Quality:

Searchable Text, High-Resolution Images

Manual Completeness:

Comprehensive Service and Repair Documentation

📖 Manual Coverage

Systems Covered

Engine:

Engine assembly, disassembly, lubrication, cooling, fuel, ignition, exhaust

Transmission:

Clutch, gearbox, internal components, operation, maintenance

Chassis:

Frame, suspension (front and rear), steering system, wheels, tires

Brakes:

Brake system operation, hydraulic components, disc brakes (front/rear), bleeding procedures

Electrical:

Battery, charging system, ignition system, lighting, wiring diagrams, fuses, relays

Fuel System:

Fuel tank, fuel pump, fuel injection system (EFI), injectors, fuel lines

Cooling System:

Radiator, coolant, water pump, thermostat, hoses

Exhaust System:

Exhaust pipe, muffler, catalytic converter (if applicable)

Bodywork:

Fairings, plastics, seat, handlebars, controls

Procedures Included

Maintenance:

Routine checks, oil changes, filter replacements, chain adjustment, spark plug replacement

Troubleshooting:

Diagnostic procedures for common problems, fault diagnosis guides

Repair:

Step-by-step repair instructions for all major components

Disassembly Reassembly:

Detailed guides for component removal and installation

Adjustment:

Carburetor (if applicable), clutch, brakes, suspension

Overhaul:

Engine, transmission, and suspension component overhauls

Technical Depth

Diagnostic Level:

Advanced diagnostic procedures, interpretation of symptoms

Rebuild Level:

Complete engine and transmission rebuild specifications

Wiring Diagrams:

Detailed and component-specific wiring schematics

Torque Specifications:

Comprehensive list of all torque settings for fasteners

Clearances Tolerances:

Specific measurements for engine components, bearing clearances, etc.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Yes, text-searchable for quick information retrieval

Print Quality

Image Resolution:

High-resolution for clarity of diagrams and images

Scalability:

Can be printed at various sizes without loss of detail

Binding Type

Binding Method:

Digital (N/A for PDF, but implies ease of access)

Paper Type

Paper Description:

Digital (N/A for PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Single Cylinder

Displacement:

449.5 cc (27.4 cu in)

Bore X Stroke:

Approximately 98 mm x 73 mm (typical for this displacement)

Cooling System:

Liquid-cooled

Valve Train:

DOHC, 4 valves

Performance

Horsepower:

Estimated 50-55 HP (at crankshaft, model dependent)

Torque:

Estimated 45-50 Nm (at crankshaft, model dependent)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Ignition System:

Electronic ignition, CDI

Lubrication

Oil Type:

High-quality synthetic motorcycle oil (e.g., JASO MA)

Oil Capacity:

Refer to manual for specific capacity, typically around 0.7 - 1.0 liters

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Clutch Type:

Wet, multi-plate

Features

Gear Ratios:

Specific gear ratios available in the manual.

Final Drive:

Chain drive

Fluid Specification

Transmission Oil Type:

Dedicated transmission oil or high-quality synthetic motorcycle oil (refer to manual for exact spec)

📐 Dimensions

Exterior

Wheelbase:

Refer to manual for exact specification, typically around 1480-1520 mm

Seat Height:

Refer to manual for exact specification, typically around 950-980 mm

Weights

Dry Weight:

Estimated 110-120 kg (model dependent)

Fuel Tank Capacity:

Refer to manual for exact specification, typically around 7-9 liters

🛡️ Safety Features

Ratings

Safety Certifications:

Not applicable for competition motorcycles in the same way as street vehicles; designed for off-road use.

Active Features

Braking System:

Hydraulic disc brakes front and rear

Suspension:

High-performance adjustable suspension (e.g., Marzocchi forks, Sachs shock absorber)

Passive Features

Frame Construction:

Robust perimeter or trellis frame for optimal rigidity and rider feedback.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for a pure motocross bike.

Driver Assistance

Traction Control:

Not typically equipped on this model; rider skill is primary.

Connectivity

Bluetooth Connectivity:

Not applicable for this model.

Engine Management

ECU Functionality:

Electronic Control Unit manages fuel injection, ignition timing, and other engine parameters.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual, typically every 10-15 hours of riding or annually.

Air Filter Cleaning:

Regular inspection and cleaning, frequency depends on riding conditions (e.g., every 5-10 hours).

Spark Plug Replacement:

Refer to manual, typically every 30-50 hours of riding.

Chain Lubrication Adjustment:

After every ride or every few hours, depending on conditions.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze/coolant, mixed with distilled water (50/50 ratio recommended).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, sprockets, chain, fork seals, wheel bearings.

Potential Failure Points:

EFI sensor issues, clutch slave cylinder, radiator leaks (if not maintained).

📚 Vehicle History

Brand Heritage

Brand Origin:

Swedish, with a long history in motorcycle manufacturing and motorsport, acquired by BMW Motorrad in 2007.

Model Evolution

Tc Series Development:

The TC series represents Husqvarna's dedicated motocross and off-road racing platform, with continuous development in engine performance and chassis dynamics.

Production

Manufacturing Location:

Italy (under BMW ownership at the time)

🏆 Awards & Recognition

Recognitions

Motorsport Achievements:

Husqvarna has a strong legacy in motocross and enduro racing, with numerous championships across various disciplines.

Ratings

Consumer Reviews:

Generally positive for performance and handling, with some critiques on reliability of certain components under extreme use.