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Husqvarna TE 250 2010 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Husqvarna Model: TE 250 Year: 2010 Vehicle Type: Dual-Sport Motorcycle Codes Vin Code: Refer to Vehicle Identification Plate 👋 Introduction Market Position Market Segment: Performance...
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Husqvarna TE 250 2010 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 250
Year:
2010
Vehicle Type:
Dual-Sport Motorcycle
Codes
Vin Code:
Refer to Vehicle Identification Plate
👋 Introduction
Market Position
Market Segment:
Performance Off-Road/Dual-Sport Motorcycle
Key Features
Design Philosophy:
Husqvarna's reputation for building robust and performance-oriented off-road motorcycles.
Manual Purpose:
To empower owners and mechanics with the knowledge to maintain, diagnose, and repair the TE 250, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair, maintenance, and diagnostics for the Husqvarna TE 250 (2010 model).
Page Count
Page Count:
420
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, inspection, repair, tuning, troubleshooting, service data, specifications, cooling system, lubrication system.
Fuel System:
Carburetor system (Mikuni or Keihin, depending on exact spec), fuel pump, fuel tank, fuel lines, troubleshooting, cleaning, adjustment.
Ignition System:
CDI, ignition timing, spark plug specifications, troubleshooting.
Transmission:
Clutch operation, gearbox disassembly/assembly, inspection, lubrication, shift mechanism, specifications.
Suspension:
Front forks (Marzocchi or Sachs, including internals, seals, oil type/level), rear shock absorber (Paioli or Sachs, linkage, adjustments), troubleshooting, maintenance.
Brakes:
Hydraulic brake systems (front and rear calipers, master cylinders, brake lines, pads, rotors), bleeding procedures, fluid specifications, troubleshooting, wear limits.
Electrical System:
Wiring diagrams, lighting system, battery, starter motor, charging system, switches, fuses, troubleshooting, component identification.
Frame And Bodywork:
Chassis inspection, frame components, seat, fenders, handlebars, footpegs, removal and installation procedures.
Cooling System:
Radiator, coolant type and capacity, hoses, fan operation (if equipped), troubleshooting.
Exhaust System:
Muffler, header pipe, gaskets, inspection and replacement.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, chain adjustment, lubrication points, valve clearance adjustment.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair:
Detailed step-by-step instructions for component overhaul, replacement, and adjustment.
Disassembly:
Complete teardown instructions for all major vehicle systems and components.
Assembly:
Reassembly instructions, including critical torque specifications and component alignment.
Adjustments:
Carburetor tuning, clutch adjustment, suspension settings, idle speed adjustment.
Technical Specifications:
Torque values, clearances, fluid capacities, wear limits, electrical specifications.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Extremely detailed, covering everything from basic rider maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Yes, all pages are printable.
File Requirements
Software Requirement:
Adobe Reader (or compatible PDF viewer)
Compatibility
Operating Systems:
Windows, Mac OS, Linux OS
Features
Digital Features:
Searchable text (likely, depending on PDF creation), zoomable pages, instant download.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-cooled, Single-cylinder
Displacement:
Approximately 249.5 cc (Exact displacement may vary slightly based on specific engine variant).
Bore X Stroke:
Refer to Manual (Specific dimensions required for precise calculation).
Performance
Horsepower:
Refer to Manual (Typically in the range of 30-35 HP for this class).
Torque:
Refer to Manual (Specific torque figures required).
Fuel System
Carburetor:
Mikuni VM34 or Keihin FCR, specific model to be confirmed by manual. Equipped with accelerator pump for improved throttle response.
Fuel Type:
Unleaded Gasoline (Octane rating as specified in manual).
Lubrication System
Oil Type:
Refer to Manual (Likely a high-quality motorcycle-specific 4-stroke engine oil, e.g., SAE 10W-40 or 15W-50).
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended).
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate, hydraulically operated
Features
Gear Ratios:
Refer to Manual for specific gear ratios.
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Wheelbase:
Refer to Manual (Typical for this class is around 1470-1500 mm).
Weights
Dry Weight:
Refer to Manual (Typically around 105-110 kg).
Fuel Tank Capacity:
Refer to Manual (Likely around 7-9 liters).
🛡️ Safety Features
Ratings
Safety Compliance:
Designed to meet relevant off-road and street-legal (if applicable) safety standards of its manufacturing region.
Active Features
Braking System:
Hydraulic disc brakes front and rear for responsive stopping power.
Passive Features
Chassis Design:
Robust frame designed for durability and handling in demanding off-road conditions.
💡 Technology Features
Infotainment
Features:
Basic motorcycle instrumentation (speedometer, odometer, indicator lights). No advanced infotainment systems.
Driver Assistance
Features:
None (This is a performance-oriented off-road motorcycle).
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to Periodic Maintenance Chart in manual (typically every 10-20 hours of riding or annually).
Air Filter Cleaning:
Refer to Periodic Maintenance Chart in manual (frequently, especially in dusty conditions).
Valve Clearance Check:
Refer to Periodic Maintenance Chart in manual (e.g., every 60-100 hours).
Fluid Specifications
Engine Oil Capacity:
Refer to Manual (Typically around 0.8-1.0 liters).
Fork Oil Type:
Refer to Manual (Likely a specific viscosity fork oil, e.g., SAE 5W or 10W).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, spark plugs, air filter, chain and sprockets, brake pads, fork seals.
Potential Issues:
Carburetor jetting sensitivity to altitude/temperature, coolant leaks from hoses, electrical connector corrosion if not properly maintained.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles boasts a long and successful history in off-road racing, dating back to its founding in Sweden in 1903. Known for innovation and performance.
Model Evolution
Model Lineage:
The TE series represents Husqvarna's line of versatile dual-sport and enduro motorcycles, combining off-road capability with street legality.
Production
Manufacturing Region:
Italy (under BMW ownership at the time of this model).
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its off-road performance and handling characteristics within the dual-sport segment for its era.
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