2005 Husqvarna TE 250 TE 450 TE 510 TC 250 TC 450 TC 510 SM 400 R SM 450 R SM 510 R Motorcycle Service Repair Manual

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This manual covers the TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, and SM 510 R models from the 2005...

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Taper: Motorcycle

Distributeur:

UGS: 105805

Mots clés: 2005 EBOOK Husqvarna Motorcycle SM 400 R SM 450 R SM 510 R TC 250 TC 450 TC 510 TE 250 TE 450 TE 510

Variantes de produits

Description

This manual covers the TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, and SM 510 R models from the 2005 model year. One of the world's oldest motorcycle manufacturers, has a strong heritage in off-road racing, which influences the design and performance of these versatile machines. These motorcycles are engineered for demanding off-road and supermoto applications, offering a blend of robust construction, reliable performance, and a rich lineage of racing success. This comprehensive Service Repair Manual provides detailed information for the maintenance, repair, and overhaul of your motorcycle. It includes step-by-step instructions, diagnostic procedures, troubleshooting guides, technical specifications, wiring schematics, and assembly instructions for various components. With detailed illustrations, diagrams, and hundreds of photos, this manual is an invaluable resource for do-it-yourself enthusiasts and professional mechanics alike, ensuring the longevity and optimal performance of your vehicle.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R

Model Year:

Codes

Vin Prefix Te250:

ZCGH800AC5V006000

Vin Prefix Te450:

ZCGH802BC5V006000

Vin Prefix Te510:

ZCGH803CA5V006000

Vin Prefix Tc250:

ZCGH800AA5V052000

Vin Prefix Tc450:

ZCGH802BA5V052000

Vin Prefix Tc510:

ZCGH803CD5V052000

Vin Prefix Sm400R:

ZCGH801AD5V006000

Vin Prefix Sm450R:

ZCGH802BD5V006000

Vin Prefix Sm510R:

ZCGH803CC5V006000

Vin Prefix Te250 Us Cdn:

ZCGTE250#5V006000

Vin Prefix Te450 Us Cdn:

ZCGTE450#5V006000

Vin Prefix Te510 Us Cdn:

ZCGTE510#5V006000

Vin Prefix Tc250 Us Cdn:

ZCGTC250#5V052000

Vin Prefix Tc450 Us Cdn:

ZCGTC450#5V052000

Vin Prefix Tc510 Us Cdn Alt:

ZCGTC510#5V052000

Vin Prefix Tc510 Us Cdn:

ZCGTC510#5V006000

Vin Prefix Sm450R Us Cdn:

ZCGSM450#5V006000

Vin Prefix Sm510R Us Cdn:

ZCGSM510#5V006000

👋 Introduction

Market Position

Target Audience:

Do-it-yourself enthusiasts and professional mechanics seeking comprehensive repair information for Husqvarna motorcycles.

Competitive Analysis

Value Proposition:

Provides an inexpensive way to maintain, repair, and restore Husqvarna motorcycles, saving on dealership service costs.

Key Features

Completeness:

Complete tear down and rebuild procedures, detailed illustrations, diagrams, wiring schematics, and specifications.

Accessibility:

Instant download in PDF format, compatible with all major operating systems and devices.

Usability:

Searchable content for quick access to specific repair information and procedures.

📋 Manual Details

Coverage Areas

Manual Scope:

Complete Service Repair for Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R motorcycles

Region Notes:

Includes specific notes for USA/CDN-AUS models

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, overhauling, and re-assembly

Maintenance:

Scheduled maintenance, routine servicing

Troubleshooting:

Diagnostics and troubleshooting procedures

Settings Adjustments:

Settings and adjustments for various components

General Operations:

General operational procedures

Frame Suspensions Wheels:

Service and repair of frame, suspension systems, and wheels

Brakes:

Comprehensive brake system service and repair

Electrical System:

Wiring schematics and electrical system diagnostics/repair

Cooling System:

Engine cooling system service and maintenance

Clutch System:

Hydraulic control clutch service and repair

Procedures Included

Repair Type:

Complete tear down and rebuild, refurbishment, restoration

Technical Guides:

Step-by-step instructions for all diagnostic and repair procedures

Assembly Kits:

KITS assembling instructions

Optional Parts:

Optional Parts List

Special Tools:

List of specific tools required for service

Technical Depth

Depth:

Comprehensive, suitable for do-it-yourselfers and experienced mechanics

Visual Aids:

Detailed illustrations, diagrams, and hundreds of photos

Data Accuracy:

Torque specifications, part diagrams, and detailed specifications

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android

Reader Requirement:

Adobe PDF Reader

Searchability:

Searchable text for easy navigation

Storage And Usage:

Save to hard drive, burn to CD-ROM, view on any computer, zoom, print

Print Quality

Quality Assurance:

100% Complete and Intact, no missing/corrupt pages/sections

Binding Type

Type:

Digital Download (PDF)

Paper Type

Physical Format:

Not Applicable (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke (typical for these models)

Performance

Displacement Te250:

250cc (approximate)

Displacement Te450:

450cc (approximate)

Displacement Te510:

510cc (approximate)

Displacement Tc250:

250cc (approximate)

Displacement Tc450:

450cc (approximate)

Displacement Tc510:

510cc (approximate)

Displacement Sm400R:

400cc (approximate)

Displacement Sm450R:

450cc (approximate)

Displacement Sm510R:

510cc (approximate)

Fuel System

Fuel Delivery:

Carburetor (typical for 2005 models, though some later variants might have fuel injection)

🔧 Transmission

Standard

Type:

6-speed manual transmission (common for these off-road and supermoto models)

Features

Clutch:

Hydraulic clutch actuation

📐 Dimensions

Exterior

Model Variants:

Off-road (TE/TC) and Supermoto (SM R) configurations, resulting in varying dimensions and weight.

Weights

Dry Weight:

Variable by model, typically between 230-250 lbs (approximate, actual values require consultation of specific model data within the manual).

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes front and rear (specific caliper and rotor sizes detailed in manual).

Passive Features

Frame Construction:

Chromoly steel frame (typical for these Husqvarna models, ensuring strength and rigidity).

💡 Technology Features

Infotainment

Features:

Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, and indicator lights. No advanced infotainment systems.

🔧 Maintenance

Service Intervals

Oil Change:

Refer to specific mileage or operating hours recommendations within the manual, typically around 10-15 hours for severe off-road use.

Valve Adjustment:

Crucial for performance and longevity, interval specified in manual (e.g., 100-200 hours).

Fluid Specifications

Engine Oil:

Manual will specify SAE viscosity grade (e.g., 10W-40 or 15W-50) and JASO MA standard. Capacity also detailed.

Coolant:

Type of antifreeze/coolant and mixture ratio for the cooling system.

Brake Fluid:

DOT 4 or DOT 5.1 recommended, as per manual specification.

Known Issues

Common Wear Items:

Clutch plates, fork seals, chain and sprockets, wheel bearings, and air filters are common wear items requiring regular inspection and replacement.

Electrical Connections:

Ensuring clean and secure electrical connections is important, especially in off-road environments where dirt and moisture can ingress.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, with a strong lineage in off-road and motocross racing.

Model Evolution

Evolution 2005:

The 2005 models represent a significant period for Husqvarna, building on their established off-road prowess and introducing competitive supermoto variants.

Production

Manufacturing Location:

Italy (historically, before later ownership changes).

🏆 Awards & Recognition

Recognitions

Racing Heritage:

Husqvarna's history is rich with motocross and enduro racing success, contributing to the development and performance of their production models.