The TE 410 Enduro, produced between 1995 and 2000, represents a capable dual-sport motorcycle designed for versatile performance on and off the road. Building on a rich heritage in off-road racing, the TE 410 offers a blend of agility and durability, making it suitable for various terrains and riding conditions. Its engineering quality and reliability are hallmarks, positioning it competitively within the dual-sport segment of its era, often rivaling offerings from other prominent European and Japanese manufacturers.
This workshop service manual provides comprehensive repair, overhaul, and maintenance information for the TE 410 models from 1995 to 2000. It covers all essential systems, including the engine, transmission, fuel, ignition, lubrication, exhaust, and electrical systems, along with body and chassis components. The manual details routine maintenance, tune-ups, component removal and installation, assembly and disassembly procedures, and troubleshooting guidance, equipping owners and technicians with the knowledge to maintain and repair the vehicle effectively. It also references special tools required for specific tasks, ensuring accurate and professional servicing.
Years Covered:
1995, 1996, 1997, 1998, 1999, 2000
Chassis Code:
Not specified in product info, typical for dual-sport bikes of this era.
Engine Code:
Not specified in product info, likely single-cylinder variants specific to Husqvarna.
Segment:
Dual-sport motorcycle, competitive in the off-road and light trail riding segment of its era.
Competitors:
Likely competed with other European and Japanese dual-sport offerings from brands like KTM, Yamaha, Suzuki, and Honda during the late 1990s.
Manual Advantage:
Empowers owners to perform maintenance and repairs like a professional technician, saving time and money.
Manual Benefit:
Provides access to information and procedures previously available only to authorized dealer service departments.
Manual Scope:
Comprehensive repair and overhaul for the specified Husqvarna TE 410 model years.
Component Coverage:
Includes instructions for components manufactured by Husqvarna and proprietary components from their respective manufacturers.
Estimated Page Count:
Not specified, but described as a 'complete Service Manual' implying substantial detail.
Type:
Workshop Service Manual
Purpose:
Repair, overhaul, maintenance, tune-ups, and diagnostics.
Delivery:
Electronic Delivery via Email
Engine:
Detailed repair and overhaul of the engine assembly.
Transmission:
Detailed repair and overhaul of the transmission assembly.
Fuel System:
Comprehensive coverage of the fuel system.
Ignition System:
Detailed information on the ignition system.
Lubrication System:
Coverage of the lubrication system.
Exhaust System:
Information pertaining to the exhaust system.
Electrical System:
Extensive coverage of the electrical system.
Body:
Information related to the body and chassis components.
Routine Maintenance:
Covers routine maintenance and servicing procedures.
Tune Ups:
Detailed instructions for performing tune-ups.
Removal Installation:
Step-by-step procedures for removal and installation of components.
Assembly Disassembly:
Detailed instructions for assembly and disassembly of various assemblies.
Troubleshooting:
Offers diagnostic and repair procedures for addressing issues.
Depth:
Complete repair and overhaul, including engine and transmission disassembly.
Technician Skill Level:
Assumes the technician is fully conversant with general automobile practices, with emphasis on product-specific aspects.
Special Tools:
Refers to and illustrates special tools recommended or required for specific adjustments or repairs, including Husqvarna special tool numbers.
Quality:
High-quality, described as 'reliable information' and containing all necessary instructions.
Printability:
Yes, printable for user convenience.
Type:
Not Applicable (Digital PDF)
Type:
Not Applicable (Digital PDF)
Type:
Single-cylinder, 4-stroke (typical for TE 410 of this era, though specific details not in product info).
Displacement:
400cc class (as indicated by model name '410'). Specific cc not provided in product info.
Horsepower:
Not specified in product information. Expected to be in the range of 30-40 HP for this class.
Torque:
Not specified in product information.
Carburetion:
Likely carburetor fed, as was common for off-road motorcycles of this period. Specific carburetor model not provided.
Fuel Type:
Unleaded gasoline. Specific octane rating would be detailed in the manual.
Type:
Manual, likely 5 or 6-speed (typical for Husqvarna dual-sports of this era). Specifics not in product info.
Type:
Not specified in product information.
Clutch:
Likely wet multi-plate clutch, as is standard for motorcycles of this type. Details would be in the manual.
Wheelbase:
Not specified in product information. Typical for dual-sport models of this era would be in the 55-58 inch range.
Dry Weight:
Not specified in product information. Expected to be around 250-280 lbs.
Crash Test Results:
Not applicable to motorcycles in the same way as cars. Safety is derived from design and rider skill.
Braking System:
Disc brakes front and rear, as would be standard for a dual-sport of this caliber. Specific caliper and rotor details would be in the manual.
Lighting System:
Headlight, taillight, brake light, turn signals (depending on market legality). Detailed wiring diagrams would be in the manual.
Features:
Not applicable for a 1995-2000 era dual-sport motorcycle; focus is on mechanical and electrical systems.
Features:
Not applicable for this type of vehicle.
Features:
Not applicable for this type of vehicle.
Oil Change Interval:
Not specified in product info. Typically 1,000-2,000 miles or annually for modern motorcycles, but would be detailed in the manual.
Spark Plug Replacement:
Not specified in product info. Usually 5,000-10,000 miles or annually, specific to plug type.
Engine Oil Type:
Not specified in product info. Typically SAE 10W-40 or 20W-50 motorcycle-specific oil. Manual will provide exact specification and API rating.
Coolant Type:
Not specified in product info. If liquid-cooled, would be ethylene glycol-based coolant. Manual will specify ratio and type.
Common Wear Items:
As with any off-road motorcycle of this age, common wear items would include chain and sprockets, brake pads, tires, and potentially clutch plates and fork seals. The manual would detail inspection and replacement procedures.
Electrical Connections:
Older motorcycles can sometimes suffer from corroded electrical connections due to exposure to elements. The manual's electrical section would be crucial for diagnosis.
Legacy:
Husqvarna Motorcycles has a long and storied history dating back to 1903, known for its off-road prowess and innovation.
Te Series:
The TE series represents Husqvarna's line of enduro motorcycles, built for versatility across various terrains.
Manufacturing Era:
The late 1990s was a significant period for Husqvarna as it navigated ownership changes and continued to develop its off-road models.
Model Specific Awards:
Not specified in product information. Husqvarna models are generally well-regarded in their competitive classes.
Manual Quality Rating:
Implied high rating due to 'complete Service Manual' and 'most reliable information' claims, essential for professional service.
Manual Certification:
Not applicable in a formal certification sense, but the content mirrors authorized dealer service information.