🏷️ Basic Information

Make:

Husqvarna

Model:

TE 610 E / SM 610

Product Type:

Workshop Service Repair Manual

Availability:

Instant Download

Model Years Covered:

1998, 1999, 2000

👋 Introduction

Target Audience:

Husqvarna TE 610 E and SM 610 owners (1998-2000 models) seeking detailed repair and maintenance information.

Value Proposition:

Provides in-depth technical knowledge essential for DIY repairs and professional servicing, offering significant cost savings compared to dealership service.

Information Source:

Official or factory-authorized technical documentation.

Usability:

Easy-to-read format with clear instructions, diagrams, and illustrations for simplified repairs.

📋 Manual Details

Primary Focus:

Comprehensive Repair and Maintenance

Estimated Pages:

Detailed within manual (typically 300+ pages for this type of comprehensive manual)

Type:

Workshop/Service/Repair Manual

Language:

English

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Engine:

Complete disassembly, assembly, troubleshooting, diagnosis, specifications, tuning.

Transmission:

Clutch, gearbox, shift mechanisms, lubrication, maintenance, repair.

Fuel System:

Carburetor (likely Mikuni), fuel pump, fuel lines, fuel tank maintenance and repair.

Ignition System:

CDI unit, spark plugs, wiring, timing adjustments.

Cooling System:

Radiator, fan, coolant, hoses, thermostats (if applicable).

Exhaust System:

Muffler, header pipe, gaskets, mounting.

Chassis Frame:

Frame inspection, straightening, lubrication points.

Suspension:

Front forks (USD), rear shock absorber, linkage, bearings, adjustments, service.

Brakes:

Front and rear brake systems (hydraulic discs), master cylinders, calipers, pads, fluid, bleeding procedures.

Wheels And Tires:

Wheel bearings, spokes, tire mounting/balancing, rim maintenance.

Electrical System:

Wiring diagrams, battery, lighting (headlight, taillight, signals), charging system (stator, rectifier/regulator), starting system.

Bodywork And Trim:

Fairings, fenders, seat, fuel tank removal/installation, graphics.

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, air filter cleaning, spark plug checks.

Troubleshooting Diagnostics:

Step-by-step guides for common and complex issues.

Disassembly Assembly:

Detailed instructions for dismantling and reassembling all major components.

Rebuilds Overhauls:

Comprehensive procedures for engine and major component overhauls.

Adjustments:

Valve clearance, carburetor jetting, suspension settings, cable adjustments.

Wiring Diagrams:

Detailed, clear electrical schematics.

Specifications Charts:

Torque values, clearances, fluid types, capacities, electrical values.

Level Of Detail:

Extremely High - suitable for professional mechanics and advanced DIY enthusiasts.

Diagrams Illustrations:

Abundant, including exploded views for easy part identification and reassembly guidance.

Coverage Type:

Complete service and repair information, not a condensed or basic guide.

📊 Manual Specifications

Compatibility:

PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)

Readability:

High quality, designed for clarity and legibility of text and diagrams.

Format Type:

Digital PDF (Downloadable)

Digital Medium:

Digital File (PDF)

⚙️ Engine Specifications

Engine Type:

Single-cylinder, 4-stroke (likely with OHC or SOHC valve train)

Engine Displacement:

Approximately 600cc (Specific displacement typically cited as 576cc or similar for this era models)

Bore X Stroke:

Refer to manual for exact specifications.

Cooling System:

Liquid-cooled (Radiator and fan likely present)

Compression Ratio:

Refer to manual for exact specifications.

Horsepower Output:

Estimated 45-55 HP (Varies with tuning and specific model variant).

Torque Output:

Estimated 50-60 Nm (Varies with tuning and specific model variant).

Fuel Delivery:

Carburetor (likely Mikuni VM or TM series).

Carburetor Size:

Typically 38mm or 40mm for this engine size.

Oil Type:

Refer to manual for specific grade (e.g., SAE 10W-40 or 20W-50), likely JASO MA certified motorcycle oil.

Oil Capacity:

Refer to manual for exact capacity (typically around 1.5 - 2.0 Liters).

🔧 Transmission

Transmission Type:

6-speed constant mesh gearbox

Clutch Type:

Wet, multi-plate, hydraulically operated.

Gear Ratios:

Refer to manual for specific gear ratios.

Final Drive:

Chain drive.

📐 Dimensions

Wheelbase:

Refer to manual for specific dimensions.

Seat Height:

Refer to manual for specific dimensions.

Dry Weight:

Approximately 130-140 kg (Varies by model variant).

Fuel Tank Capacity:

Typically 9-12 Liters (including reserve).

🛡️ Safety Features

Vehicle Type Safety:

Motorcycle - safety dependent on rider skill and adherence to road/trail regulations. No formal crash ratings apply.

Braking System:

Dual hydraulic disc brakes (front and rear) for effective stopping power.

Suspension Stability:

Adjustable suspension for optimal handling and stability across various terrains.

Lighting:

Headlight, taillight, and turn signals for visibility.

💡 Technology Features

Dashboard:

Basic analog instrumentation (speedometer, tachometer, odometer, indicator lights).

ABS:

ABS was not standard or widely available on these models during this period.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 km or annually. Refer to manual for exact interval.

Valve Clearance Check:

Typically every 5,000-10,000 km. Refer to manual for exact interval.

Chain Lubrication Tension:

Every 500-1000 km or after riding in wet conditions.

Brake Fluid:

DOT 4 hydraulic brake fluid. Refer to manual for specific type and quantity.

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended). Refer to manual for specific grade.

Fork Oil Type:

Refer to manual for specific viscosity (e.g., SAE 5W or 10W) and quantity.

Common Wear Items:

Clutch plates, wheel bearings, fork seals, chain and sprockets are typical wear items for this type of motorcycle.

Potential Electrical Issues:

Wiring harness integrity, rectifier/regulator function may require attention on older models.

📚 Vehicle History

Manufacturer:

Husqvarna Motorcycles - a Swedish brand with a long history of off-road and competition motorcycles dating back to the early 20th century.

Development:

The TE 610 E and SM 610 models represent Husqvarna's entry into the popular 'dual-sport' and 'supermoto' segments, offering versatility for both on- and off-road use or track-focused performance.

Manufacturing Location:

Historically manufactured in Sweden, although ownership has changed over the years, affecting production locations.

🏆 Awards & Recognition

Model Acclaim:

Husqvarna motorcycles from this era are generally well-regarded for their performance and off-road capabilities. Specific awards for these exact models are less common than for dedicated racing bikes.