HUSQVARNA TE TC SM 570 Parts Manual Catalog 2002

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This manual covers the TE/TC/SM 570 models from the 2002 model year, representing the first generation of this platform post-1995 and prior to the KTM acquisition. These motorcycles are built...

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Taper: Motorcycle

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UGS: 128974

Mots clés: 2002 570 Chainsaws Home and Garden Husqvarna Motorcycle Power Equipment SM 570 TC 570 TE 570

Variantes de produits

Description

This manual covers the TE/TC/SM 570 models from the 2002 model year, representing the first generation of this platform post-1995 and prior to the KTM acquisition. These motorcycles are built upon a robust single-cylinder, 4-stroke engine with a displacement of approximately 570cc, known for its potent power delivery and torque, making them suitable for both demanding off-road terrain and spirited supermoto riding. Engineered with a chromoly steel frame and liquid-cooled for optimal performance, these machines embody a rich heritage in off-road competition and innovation. This comprehensive parts catalog is designed to be an indispensable resource for owners, technicians, and parts suppliers. It provides precise identification for every component, from the engine's intricate parts and transmission systems to suspension, brakes, electrical, and bodywork elements, all supported by detailed exploded diagrams. The manual's primary focus is on facilitating accurate part sourcing and understanding assembly sequences, ensuring that maintenance and repair tasks are performed with the correct components. Its digital format ensures accessibility and printability for convenient use.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE/TC/SM 570

Year:

Generation

Model Generation:

First Generation (Post-1995/Pre-KTM Acquisition)

Codes

Chassis Code Family:

Typically associated with Husqvarna's single-cylinder, off-road and supermoto platforms of the era.

👋 Introduction

Market Position

Target Audience:

Owners, technicians, and parts suppliers for Husqvarna TE 570, TC 570, and SM 570 motorcycles.

Value Proposition:

Provides professional quality parts cataloging with comprehensive exploded diagrams and manufacturer part numbers, crucial for accurate maintenance and repair.

Competitive Analysis

Uniqueness:

The ONLY Parts List Manual You Will Ever Need' implies a high level of completeness and is a strong claim in the market for specialized motorcycle manuals.

Key Features

Diagrams:

Exploded views that allow enlargement for detailed inspection of even the smallest parts.

Part Numbers:

Includes manufacturer part numbers for every part, ensuring accuracy in ordering.

Usability:

Very easy to use, PDF format, and printable for convenience.

📋 Manual Details

Coverage Areas

Primary Coverage:

Parts identification and cataloging for Husqvarna TE 570, TC 570, and SM 570 models from the 2002 model year.

Secondary Coverage:

Exploded diagrams for assembly and disassembly guidance.

Page Count

Estimated Page Count:

Varies by specific model variant and option packages, but typically extensive for comprehensive parts coverage.

Manual Type

Type:

Parts Catalog / Parts Manual

Language

Language:

English (implied by product description)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive parts listing for the 570cc single-cylinder engine, including cylinder, piston, crankshaft, camshaft, valves, cooling system, lubrication system, and ignition components.

Transmission:

Parts for the gearbox, clutch assembly, shift mechanism, and related components.

Fuel System:

Carburetor components, fuel lines, fuel tank, and associated hardware.

Suspension:

Front fork components (seals, springs, bushings), rear shock absorber parts, linkages, and bearings.

Brakes:

Brake calipers, master cylinders, brake lines, pads, rotors, and related hardware for both front and rear systems.

Electrical:

Wiring harness components, lighting (headlight, taillight, turn signals), ignition coil, stator, rectifier/regulator, battery components, and switches.

Wheels And Tires:

Rims, spokes, hubs, bearings, and tire-related components.

Frame And Bodywork:

Frame components, subframes, plastic body panels (fenders, shrouds, seat base), seat, handlebars, footpegs, and mounting hardware.

Exhaust System:

Exhaust header pipe, muffler, and mounting hardware.

Procedures Included

Assembly Disassembly:

Detailed exploded diagrams serve as a visual guide for understanding component relationships and order of assembly/disassembly.

Part Identification:

Primary function is to precisely identify every individual part with its corresponding manufacturer part number.

Technical Depth

Depth:

Extremely high for parts identification. Does not contain diagnostic or repair procedures, but is essential for sourcing correct replacement parts.

Scope:

Focuses on the complete parts breakdown of the motorcycle, from the smallest fastener to major sub-assemblies.

📊 Manual Specifications

File Format

Compatibility:

PC and MAC compatible, works with all Windows versions.

Accessibility:

Instant download, no shipping costs or wait times.

Print Quality

Printability:

Print what you need when you need it, suggesting high-resolution and clear diagrams.

Binding Type

Binding:

Digital (PDF format, no physical binding).

Paper Type

Paper Type:

Not applicable (digital format).

⚙️ Engine Specifications

Primary Engine

Type:

Single-cylinder, 4-stroke

Displacement:

Approximately 570cc (exact figures may vary slightly based on specific sub-model tuning).

Bore X Stroke:

Specifics would be detailed in the manual, but typical for this era would be around 95mm x 81mm.

Cooling System:

Liquid-cooled

Performance

Horsepower:

Estimated 50-55 HP range, depending on model (TE/TC/SM) and state of tune.

Torque:

Significant torque, characteristic of larger displacement single-cylinder engines, likely in the 45-50 Nm range.

Fuel System

Carburetor:

Likely a large-bore Keihin FCR (Flat CRankshaft) carburetor, e.g., 39mm or 41mm.

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Type:

5-speed manual gearbox

Features

Clutch:

Hydraulic or cable-actuated wet multi-plate clutch.

Final Drive:

Chain drive

📐 Dimensions

Exterior

Wheelbase:

Varies by model (TE/TC/SM), typically around 1470mm-1510mm.

Seat Height:

High, typical for dirt bikes, around 950mm-980mm.

Weights

Dry Weight:

Around 115-125 kg depending on model variant and equipment.

🛡️ Safety Features

Ratings

Crash Test Results:

Not applicable for off-road motorcycles of this era.

Active Features

Braking System:

Hydraulic disc brakes front and rear. SM models typically feature larger rotors.

Passive Features

Frame Construction:

Chromoly steel frame for rigidity and strength.

💡 Technology Features

Infotainment

Features:

Minimal to none, focused on core motorcycle functionality. May include basic instrumentation like speedometer, odometer, and indicator lights.

Driver Assistance

Features:

Not applicable. These are performance-oriented off-road and supermoto machines.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 10-20 hours of riding, or annually, whichever comes first. Precise intervals are critical and found in the full service manual.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions (e.g., every few rides).

Valve Adjustment:

Recommended every 100-150 hours of riding. Critical for maintaining performance and engine longevity.

Fluid Specifications

Engine Oil:

High-quality motorcycle-specific 4-stroke engine oil, typically SAE 10W-40 or 10W-50, meeting API SG or higher and JASO MA/MA2 specifications. Specific viscosity depends on ambient temperature.

Coolant:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) for freeze protection and corrosion inhibition.

Brake Fluid:

DOT 4 hydraulic brake fluid for both front and rear brake systems.

Fork Oil:

Specific fork oil viscosity (e.g., 5W or 10W) and level are critical for proper suspension performance. Manual would specify exact type and quantity.

Known Issues

Engine Wear:

High-performance single-cylinder engines of this era can be prone to piston and cylinder wear if not meticulously maintained. Regular oil changes are paramount.

Suspension Seals:

Fork and shock seals can degrade over time, leading to oil leaks. Regular inspection and maintenance of suspension components are advised.

Carburetor Tuning:

Large single-cylinder carburetors can require periodic tuning and cleaning to maintain optimal performance, especially with variations in fuel quality or altitude.

Electrical Connections:

Off-road use can lead to vibration and exposure to elements, potentially causing issues with electrical connectors. Cleaning and dielectric grease are beneficial.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna Motorcycles, one of the oldest motorcycle manufacturers, with a strong heritage in off-road racing and innovation.

Model Evolution

Development:

The 570cc platform represented Husqvarna's effort to compete in the larger displacement off-road and supermoto segments, building on their existing engine technology.

Production

Manufacturing Location:

Sweden (prior to KTM acquisition).

🏆 Awards & Recognition

Recognitions

Industry Awards:

Husqvarna motorcycles of this era were often recognized for their potent engines and capable chassis in off-road competitions and enthusiast reviews. Specific awards for the 2002 models would be documented by automotive publications of the time.