HUSQVARNA TE TC SMR 570 Workshop Repair Manual 2001

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UGS: 129833

Mots clés: 2001 570 Chainsaws Home and Garden Husqvarna Motorcycle Power Equipment SMR 570 TC 570 TE 570

Variantes de produits

Description

This manual covers the TE/TC/SMR 570, a powerful single-cylinder, 4-stroke off-road motorcycle produced in 2001. With a displacement of approximately 570cc and a focus on high-performance Enduro, Motocross, and Supermoto applications, these machines are known for their robust engineering and competitive edge. One of the oldest motorcycle manufacturers, the brand brings a rich heritage of innovation and off-road racing success to this model, which was a significant part of their late 90s and early 2000s off-road lineup. This comprehensive workshop service and repair manual provides detailed, OEM-level information essential for the maintenance and repair of your TE/TC/SMR 570. It covers all major systems, including engine mechanicals, fuel, ignition, exhaust, transmission, drivetrain, suspension, brakes, wheels, tires, electrical systems, and chassis components. Within its 500+ pages, you will find step-by-step procedures for routine maintenance, troubleshooting common issues, complete engine and transmission rebuilds, and technical specifications. This resource is invaluable for owners, independent repair shops, and performance tuners seeking to keep these specialized machines in optimal condition.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE/TC/SMR 570

Year:

Codes

Chassis Code Prefix:

Engine Code Designator:

👋 Introduction

Market Position

Segment:

High-performance off-road (Enduro, Motocross, Supermoto)

Competitive Analysis

Competitors:

KTM EXC/SX series, Yamaha WR/YZ series, Honda CRFX series, Suzuki RMZ series, Kawasaki KXFX series.

Key Features

Manual Advantage:

Provides OEM-level information crucial for maintaining and repairing these specialized, high-performance machines.

Target Audience:

Husqvarna owners, independent motorcycle repair shops, performance tuners.

📋 Manual Details

Coverage Areas

Geographic Coverage:

Global

Language:

English

Page Count

Estimated Pages:

Manual Type

Type:

Workshop Service & Repair Manual

Format

Delivery Format:

Digital Download (Acrobat PDF)

Compatibility:

Windows & MAC

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, disassembly, assembly, cylinder head, piston, crankshaft, connecting rod, valve train, lubrication system, cooling system.

Fuel System:

Carburetor (Dell'Orto PHM/VHSH series likely), fuel pump, fuel lines, fuel tank.

Ignition System:

CDI unit, ignition coil, spark plug, wiring.

Exhaust System:

Muffler, header pipe, mounting hardware.

Transmission Drivetrain:

Clutch assembly (hydro-mechanical or cable), gearbox (gear inspection, replacement, ratios), final drive (chain and sprockets).

Suspension Front:

Fork (WP USD models common), seals, oil levels, damping adjustments, spring rates.

Suspension Rear:

Monoshock (WP PDS system common), linkage, shock absorber overhaul, spring preload, damping adjustments.

Brakes Front:

Brake caliper, master cylinder, brake lines, brake disc, bleeding procedure.

Brakes Rear:

Brake caliper, master cylinder, brake lines, brake disc, bleeding procedure.

Wheels Tires:

Wheel bearing maintenance, spoke tension, tire mounting, tube replacement.

Electrical System:

Wiring diagrams, lighting (headlight, taillight, indicators), battery maintenance, starter system (if applicable), kill switch.

Frame Chassis:

Frame inspection, steering head bearings, swingarm bearings, footpeg mounts.

Bodywork Plastics:

Fender replacement, seat removal, fuel tank removal/installation, side panels.

Procedures Included

Maintenance:

Oil change, filter replacement, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid flush, coolant flush.

Troubleshooting:

Diagnostic charts, common problems and solutions, electrical fault finding.

Repair:

Engine rebuilds, transmission overhauls, suspension service, brake caliper rebuilds, carburetor tuning.

Installation:

Accessory installation (e.g., handguards), aftermarket part fitting guidance.

Technical Depth

Depth Level:

Comprehensive Professional Workshop Procedures

Diagnostic Capabilities:

Factory diagnostic procedures, electrical schematics for fault tracing.

Rebuild Procedures:

Full engine and transmission rebuild instructions with detailed diagrams.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text-based PDF

Print Quality

Image Resolution:

High-resolution for clear diagrams

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Single-cylinder, 4-stroke

Displacement:

570cc (approximate, exact may vary slightly)

Bore X Stroke:

Typically around 97mm x 77mm (refer to manual for exact)

Cooling System:

Liquid-cooled

Valve Train:

SOHC (Single Overhead Camshaft), 4 valves (likely).

Performance

Horsepower:

Estimated 50-60 HP (varies by specific model and tuning)

Torque:

Not specified, but significant low-end and mid-range torque expected for off-road use.

Fuel System

Carburetor Type:

Likely Dell'Orto PHM/VHSH 40mm or similar performance carburetor.

Fuel Type:

Unleaded gasoline (Octane rating specified in manual)

Fuel Capacity:

Typically 8-12 liters depending on model (TE/TC/SMR variants).

🔧 Transmission

Standard

Type:

6-speed manual gearbox

Optional

Type:

Features

Clutch Type:

Hydraulic or Cable-actuated wet multi-plate clutch.

Final Drive:

Chain drive (520 or 525 pitch common).

📐 Dimensions

Exterior

Wheelbase:

Variable by model, typically around 1450-1500mm.

Seat Height:

High off-road seat height, typically 950-980mm.

Weights

Dry Weight:

Approx. 115-125 kg (depending on model and equipment).

🛡️ Safety Features

Ratings

Crash Test Rating:

N/A (Off-road vehicle category)

Active Features

Braking System:

Hydraulic disc brakes front and rear (Magura or Brembo calipers common).

Passive Features

Lighting:

Headlight, taillight, brake light (road-legal versions).

💡 Technology Features

Infotainment

Features:

N/A (Pure off-road focus)

Driver Assistance

Features:

N/A (Pure off-road focus)

Connectivity

Features:

N/A (Pure off-road focus)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 15-25 operating hours or annually. (Refer to manual for precise intervals).

Air Filter Cleaning:

Every 5-10 operating hours or as needed based on conditions.

Spark Plug Replacement:

Every 25-40 operating hours or as recommended.

Fluid Specifications

Engine Oil Grade:

SAE 10W-40 or 20W-50 motorcycle specific (API SG or higher). (Confirm with manual).

Engine Oil Capacity:

Approx. 1.2-1.5 Liters (refer to manual for exact capacity with filter change).

Coolant Type:

Ethylene glycol-based antifreeze (50/50 mix with distilled water).

Fork Oil Grade:

Typically 5W or 7.5W suspension fluid. (Refer to manual for specific WP fork oil type and viscosity).

Brake Fluid Type:

DOT 4 or DOT 5.1 (Confirm with manual, DOT 3 usually not recommended).

Known Issues

Common Issues:

Clutch slave cylinder leaks, kickstand switch failures, carburetor jetting sensitivity to altitude/temperature, WP suspension seal wear.

Preventative Maintenance:

Regular cleaning of air filter, proper chain lubrication, and timely oil changes are critical for longevity.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna is one of the oldest motorcycle manufacturers, with a strong heritage in off-road racing and innovation.

Model Evolution

Evolution:

The 570cc platform was a cornerstone of Husqvarna's late 90s/early 2000s off-road range, offering powerful single-cylinder performance.

Production

Manufacturing Location:

Sweden (historically)

🏆 Awards & Recognition

Recognitions

Awards:

Husqvarna models of this era were well-regarded in off-road competition and enthusiast circles for their power and handling.