Positioning:
Essential resource for owners and technicians working on Husqvarna's range of off-road dual-sport and motocross motorcycles from the mid-90s onwards. Caters to the DIY enthusiast and professional mechanic alike.
Value Proposition:
Provides comprehensive technical data, repair procedures, and specifications that are crucial for maintaining and repairing these specialized off-road machines, often scarce in official documentation for older models.
Features Highlight:
Instant PDF download, PC & Mac compatibility, detailed illustrations, diagrams, specifications, step-by-step instructions, and troubleshooting guides.
Coverage:
Comprehensive repair and service for Husqvarna TE350, TE410, TE610, and TC610 models from 1995 onwards.
Page Count:
Not specified in product information, typical for workshop manuals of this scope is 500+ pages.
Type:
Workshop Service Repair Manual
Language:
English (assumed based on product description).
Engine Systems:
Engine disassembly, assembly, troubleshooting, tuning, lubrication, cooling system, fuel system (carburetion), ignition system, exhaust system.
Drivetrain Systems:
Transmission, clutch, final drive (chain, sprockets), gearbox internal components.
Chassis Systems:
Frame, suspension (forks, rear shock), steering, wheels, tires, brakes (front and rear).
Electrical Systems:
Wiring diagrams, lighting, ignition coil, battery, charging system, starter motor, basic diagnostics.
Bodywork And Fittings:
Body panels, seat, fuel tank, handlebars, controls, bodywork removal and installation.
Maintenance:
Routine maintenance checks, oil changes, filter replacements, chain adjustment, spark plug replacement, brake bleeding, valve clearance checks and adjustment.
Repair Overhaul:
Complete engine rebuilds, transmission overhauls, suspension fork seal replacement, brake caliper rebuilds, carburetor cleaning and rebuilding.
Troubleshooting:
Step-by-step diagnostic procedures for common starting, running, and electrical issues.
Adjustments:
Carburetor tuning, clutch adjustment, throttle cable adjustment, brake lever play adjustment.
Depth:
Detailed step-by-step instructions for complex repairs and overhauls, including exploded views and diagrams for accurate disassembly and reassembly.
Compatibility:
PC & Mac Compatible: 95, 98, 2000, NT, XP, Vista, Windows 7 & 8 Etc.
Quality:
High-resolution PDF, suitable for printing individual pages or the entire manual.
Binding:
Digital Download (PDF) - No physical binding.
Paper Type:
N/A (Digital Format).
Engine Type:
Liquid-cooled, 4-stroke single-cylinder engines (specific variants for TE350, TE410, TE610, TC610).
Horsepower Torque:
Specifications vary by model and year, but typically in the range of 30-45 HP and corresponding torque figures. Manual provides exact specifications.
Fuel Delivery:
Carburetor(s) (e.g., Mikuni VM, Keihin CVK). Manual details specific carburetor models, jetting, and adjustment procedures.
Ignition Type:
Electronic Ignition (CDI or similar). Manual covers ignition timing, component testing, and troubleshooting.
Oil Type Capacity:
Wet sump lubrication. Manual specifies recommended oil grades (e.g., SAE 10W-40, 15W-50) and capacities.
Transmission Type:
Constant-mesh, 6-speed sequential gearbox.
Optional Gearbox:
N/A (standard configuration for these models).
Clutch Type:
Wet, multi-plate clutch, operated by cable.
Gear Ratios:
Specific gear ratios for each model and year are detailed in the manual.
Safety Standards:
As an off-road oriented manual, direct safety ratings (like NCAP) are not applicable. Focus is on mechanical safety and proper repair for operational safety.
Braking System:
Hydraulic disc brakes front and rear. Manual covers brake pad replacement, caliper service, fluid replacement, and bleeding procedures.
Suspension Damping:
Adjustable front forks (preload, compression, rebound) and rear shock absorber (preload, rebound). Manual details adjustment and service procedures.
Oil Change Interval:
Typically every 1,000-1,500 km or annually, as per manual recommendations. Manual provides precise intervals.
Air Filter Cleaning:
Frequent cleaning, especially in dusty conditions. Manual specifies intervals based on usage.
Valve Clearance Check:
Intervals typically around 4,000-6,000 km. Manual provides exact specifications and procedures.
Engine Oil Grade:
SAE 10W-40 or SAE 15W-50, API SG or higher, JASO MA compliant (verify with manual).
Brake Fluid Type:
DOT 4 hydraulic brake fluid (verify with manual).
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixed with distilled water (50/50 ratio).
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, suspension seals, carburetor jets, exhaust pipe seals.
Common Trouble Areas:
Carburetor gumming if fuel is left standing, electrical connections (especially after off-road use), kickstart mechanism wear.
Husqvarna History:
Husqvarna Motorcycles has a long history dating back to 1903, with a strong heritage in off-road racing and motorcycle manufacturing.
Te Tc Evolution:
The TE (Touring Enduro) and TC (Competition Motocross) lines represent Husqvarna's successful models in their respective categories, evolving through various engine capacities and technological updates.
Manufacturing Location:
Historically Sweden, later Italy under various ownerships. Specific model production details are beyond the scope of this description but are often covered in detailed manuals.
