Husqvarna TE449 2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE449 Year: 2011 Codes Model Code: TE449 (Specific chassis codes may vary, consult manual for details) 👋 Introduction Market Position Segment: Enduro/Off-Road Motorcycle...

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UGS: 75597

Mots clés: 2011 Husqvarna Misc Motorcycle Motorcycles TE449

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Description

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE449

Year:

Codes

Model Code:

TE449 (Specific chassis codes may vary, consult manual for details)

👋 Introduction

Market Position

Segment:

Enduro/Off-Road Motorcycle

Target Audience:

Owners, mechanics, and enthusiasts performing maintenance and repairs on the Husqvarna TE449.

Competitive Analysis

Competitors 2011:

KTM EXC series, Beta RR series, GasGas EC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z/DR-Z.

Key Features Model

Engine Architecture:

Single-cylinder, four-stroke, Liquid-cooled, DOHC, 4-valve

Chassis Type:

Steel trellis frame (specific construction details in manual)

Suspension Type:

Upside-down telescopic front forks, Monoshock rear suspension with linkage.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service and repair instructions for the 2011 Husqvarna TE449.

Page Count

Estimated Page Count:

Hundreds (typical for a full workshop manual)

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English (assumed based on product description, confirm with vendor)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed disassembly, assembly, inspection, and repair procedures for the engine and its components.

Fuel System:

Fuel injection system diagnostics, cleaning, component testing, and repair.

Ignition System:

Ignition coil testing, spark plug specifications, ECU diagnostics.

Cooling System:

Radiator, coolant pump, thermostat, hoses inspection and replacement procedures.

Exhaust System:

Catalytic converter, mufflers, exhaust pipe inspection and replacement.

Transmission And Clutch:

Clutch assembly, gearbox disassembly, inspection, repair, and adjustment.

Chassis And Frame:

Frame inspection, straightening procedures (if applicable), subframe maintenance.

Suspension:

Front fork disassembly, seal replacement, oil levels, rear shock absorber service, linkage maintenance.

Brakes:

Brake caliper overhaul, master cylinder service, bleeding procedures, pad and rotor replacement.

Wheels And Tires:

Tire pressure recommendations, wheel bearing inspection, spoke tensioning.

Steering:

Handlebar removal, steering head bearing adjustment and replacement.

Electrical System:

Wiring diagrams, component testing (lights, sensors, starter, battery), troubleshooting.

Bodywork And Plastics:

Fairing removal and installation, seat, fuel tank maintenance.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, chain adjustment.

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common and complex issues.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly.

Overhaul:

Complete engine and transmission overhaul procedures.

Technical Specifications:

Torque values, clearances, fluid types and capacities, electrical values.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High resolution, suitable for printing key sections or the entire manual.

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke

Displacement:

449.5 cc (approx.)

Bore X Stroke:

95 mm x 63.4 mm (typical for this engine family, confirm in manual)

Valvetrain:

DOHC, 4 valves

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 50-55 HP (varies by market and tuning, specific figures in manual)

Torque:

Approx. 40-45 Nm (varies, confirm in manual)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Throttle Body Size:

e.g., 46mm Keihin (confirm in manual)

Lubrication System

Oil Type:

Refer to manual for specific JASO MA/MA2 specifications (e.g., SAE 10W-50)

Oil Capacity:

Approx. 1.1-1.3 liters (check dipstick/sight glass, consult manual for exact figures)

Ignition System

Spark Plug Type:

e.g., NGK CR9EKB (verify in manual)

🔧 Transmission

Standard

Transmission Type:

6-speed sequential gearbox

Optional

Optional Transmission:

Features

Clutch Type:

Wet, multi-plate clutch (hydraulic actuation)

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Refer to manual for exact dimensions

Width:

Refer to manual for exact dimensions

Height:

Refer to manual for exact dimensions

Weights

Dry Weight:

Approx. 120 kg (typical, confirm in manual)

Wet Weight:

Approx. 130-135 kg (with fluids, confirm in manual)

Wheels And Tires

Front Wheel Size:

21 x 1.60 (typical for off-road)

Rear Wheel Size:

18 x 2.15 (typical for off-road)

Front Tire Size:

90/90-21 (confirm in manual)

Rear Tire Size:

140/80-18 (confirm in manual)

Wheelbase:

Approx. 1475-1485 mm (confirm in manual)

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycle safety standards apply, no formal crash ratings like cars.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Typically not equipped on this model year, confirm in manual.

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals (check local regulations for street legality).

💡 Technology Features

Infotainment

Infotainment System:

None (This is an off-road focused motorcycle).

Driver Assistance

Driver Assistance Features:

None (This is an off-road focused motorcycle).

Connectivity

Connectivity Features:

None (This is an off-road focused motorcycle).

Engine Management

ECU Type:

Electronic Control Unit (ECU) for fuel injection and ignition timing. Diagnostics and potential remapping information might be in the manual.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10-15 hours of riding or annually, refer to manual for exact mileage/hour recommendation.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions (check manual).

Valve Clearance Check:

Refer to manual, typically every 50-100 hours of riding.

Spark Plug Replacement:

As per manual, often every 150-200 hours or based on inspection.

Fluid Specifications

Engine Oil:

JASO MA/MA2 certified, SAE 10W-50 recommended (verify with manual).

Coolant:

Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motul Motocool Expert, Castrol Radicool SF) - consult manual for specific type and mixture.

Brake Fluid:

DOT 4 (confirm in manual).

Fork Oil:

Specific viscosity and level per manual (e.g., WP suspension, typically a 5W or 7.5W fork oil).

Known Issues

Common Wear Items:

Clutch wear, fork seals, wheel bearings, chain and sprockets, radiator hoses, air filter dust ingress.

Potential Electrical:

Wiring harness issues, stator or regulator/rectifier failure (common in some European bikes of this era).

Engine Specific:

The 449cc engine may require careful attention to oil levels and timely servicing to prevent premature wear. Cam chain tensioner, and oil pump drive issues are potential concerns if maintenance is neglected.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles is a Swedish brand, one of the oldest motorcycle manufacturers, known for off-road prowess.

Model Evolution

Te Series:

The TE (T = Tutto Terreno, E = Enduro) series represents Husqvarna's dedicated enduro competition models.

2011 Model Changes:

Specific updates for 2011 would include engine tuning, suspension refinements, graphics, and potential chassis updates. Consult specialized forums or marque histories for detailed year-on-year changes.

Production

Manufacturing Location:

Italy (during the BMW ownership period for this model year).

🏆 Awards & Recognition

Recognitions

Brand Awards:

Husqvarna has a rich history of awards in various off-road racing disciplines.

Model Specific

Te449 Reception:

Reviews of the TE449 at its launch praised its strong engine performance and capable off-road chassis, though usability for average riders was often noted as demanding due to its race-bred nature.