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Husqvarna TE449 2011 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE449 Year: 2011 Type: Off-road Motorcycle (Enduro) 👋 Introduction Market Position Segment: High-performance Enduro/Off-road Motorcycle Target Audience: Competitive riders, serious off-road enthusiasts, enduro...
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Husqvarna TE449 2011 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE449
Year:
2011
Type:
Off-road Motorcycle (Enduro)
👋 Introduction
Market Position
Segment:
High-performance Enduro/Off-road Motorcycle
Target Audience:
Competitive riders, serious off-road enthusiasts, enduro racing participants
Competitive Analysis
Competitors:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KX-F series, Suzuki RM-Z series
Key Features
Powertrain:
Single-cylinder, liquid-cooled, four-stroke engine with advanced fuel injection
Chassis:
Lightweight, robust chassis designed for agility and durability in demanding off-road conditions
Suspension:
High-quality, adjustable suspension components (e.g., Marzocchi/Sachs) for optimal performance on varied terrain
📋 Manual Details
Coverage Areas
Market Scope:
Global (All Models/Engines/Trim/Transmissions)
Page Count
Estimated Pages:
N/A (PDF format implies variable rendering)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
File Format
Quality:
High-resolution, printable pages, searchable text
Print Quality
Quality:
N/A (Digital PDF)
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, tuning, internal components (piston, rings, crankshaft, valves, camshafts)
Fuel System:
Fuel injection system, injectors, fuel pump, fuel filter, throttle body, troubleshooting
Cooling System:
Radiator, coolant flow, thermostat, water pump, troubleshooting leaks and performance
Transmission:
Clutch operation, gear inspection, shifting mechanism, gearbox disassembly and assembly, fluid recommendations
Electrical System:
Wiring diagrams, starter motor, alternator/stator, battery, ignition system, lighting, ECU diagnostics, sensor testing
Suspension:
Front forks (USD), rear shock absorber, linkage, seals, oil changes, adjustments, troubleshooting
Brakes:
Front and rear hydraulic brake systems, caliper service, master cylinder, brake fluid type, bleeding procedures, disc and pad replacement
Chassis Frame:
Frame inspection, headstock bearings, swingarm service, wheel bearings, general chassis integrity checks
Bodywork:
Fairings, plastics, seat, fuel tank removal and installation, general aesthetics
Exhaust System:
Muffler, header pipe, gasket replacement, emissions control components (if applicable)
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, chain adjustment, brake pad checks, spark plug replacement
Troubleshooting:
Diagnostic flowcharts for common starting issues, running problems, electrical faults, and performance degradation
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Diagnostics:
Identification of fault codes, sensor readings interpretation, electrical circuit testing, mechanical component checks
Rebuilds:
Complete engine and gearbox rebuild procedures, including part specifications and tolerances
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics)
Detail Level:
Expert-level, suitable for professional technicians and experienced DIY mechanics
Data Provided:
Torque specifications, clearances, lubrication points, electrical resistance values, diagnostic parameters
⚙️ Engine Specifications
Primary Engine
Configuration:
Single-cylinder, 4-stroke, DOHC
Displacement:
449.5 cc (approximate, based on model variations)
Bore X Stroke:
95 mm x 63.4 mm (typical for this displacement range)
Compression Ratio:
Approx. 12.0:1
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 50-55 HP (estimated, actual figures may vary by region and specific tune)
Torque:
Approx. 45-50 Nm (estimated)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (95 RON or higher recommended)
Lubrication
Oil Capacity:
Approx. 1.1 - 1.3 liters (check manual for precise figure)
Oil Type:
High-quality motorcycle-specific 4-stroke engine oil (e.g., JASO MA/MA2)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Options:
N/A (Standard configuration for TE449)
Features
Clutch:
Wet multi-plate clutch, hydraulic actuation
Final Drive:
Chain drive
Gear Ratios
Ratios:
Refer to manual for specific gear ratios (typically close-ratio for off-road)
Fluid Type
Fluid Recommendation:
Motorcycle-specific transmission oil (check manual for exact specification and viscosity)
📐 Dimensions
Exterior
Length:
Approx. 2200-2300 mm (variable)
Width:
Approx. 800-850 mm (variable)
Height:
Approx. 1250-1300 mm (variable)
Wheelbase:
Approx. 1470-1500 mm
Ground Clearance:
Approx. 300-350 mm (key for off-road capability)
Cargo
Cargo Capacity:
N/A (Motorcycle)
Weights
Dry Weight:
Approx. 110-115 kg (excluding fluids)
Wet Weight:
Approx. 120-125 kg (with all fluids, rider not included)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically subjected to standardized automotive crash tests)
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power
Handling:
Agile chassis and suspension designed for stability and control in off-road conditions
Passive Features
Lighting:
Integrated headlight, taillight, and turn signals for visibility
Ergonomics:
Designed for rider control and reduced fatigue during extended off-road use
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle, no infotainment system)
Driver Assistance
Assistance Features:
N/A (Focus on rider control, no electronic rider aids like traction control or ABS as standard)
Connectivity
Connectivity Features:
N/A (Basic motorcycle)
🔧 Maintenance
Service Intervals
Oil Change:
Every 15-25 hours of riding, or annually (refer to manual for exact recommendation based on usage).
Air Filter Cleaning:
After every few rides, or as conditions dictate.
Spark Plug Inspection:
Every 25-50 hours of riding.
Chain And Sprockets:
Regular lubrication and adjustment (every 5-10 hours), inspection for wear (every 25 hours).
Valve Clearance:
Every 50-100 hours of riding (critical for engine longevity).
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ/SL/SM, JASO MA or MA2, SAE 10W-40 or 15W-50 (refer to manual for precise temperature range recommendation).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Coolant:
Ethylene glycol-based antifreeze coolant mixture (50/50 with distilled water).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, fork seals, air filter, spark plugs.
Potential Problems:
Some owners have reported occasional issues with the EFI system calibration or reliability of certain electrical components if not maintained properly. Overheating can occur with aggressive riding in high temperatures if the cooling system is not pristine.
Recommended Upgrades:
Aftermarket exhaust systems for improved performance, upgraded air filters for better flow, and protective components (e.g., skid plates, handguards) are common.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long and storied history dating back to Sweden in 1903, with a strong lineage in motocross and enduro racing.
Specialization:
Known for its innovative designs, performance-oriented motorcycles, and off-road prowess.
Model Evolution
Series Development:
The TE (Touring Enduro) line has consistently evolved to meet the demands of enduro competition and trail riding, with the 449cc class representing a versatile displacement for a wide range of applications.
Engine Platform:
The 449cc engine platform was a significant development, offering a balance of power and usability for enduro riding.
Production
Manufacturing Origin:
Italy (during the period of BMW ownership, which acquired Husqvarna in 2007 and sold it in 2013)
Production Period:
Husqvarna TE449 was produced from approximately 2010/2011 through 2013/2014.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
N/A (Specific awards for the 2011 TE449 are not widely documented, but Husqvarna motorcycles generally receive positive reviews from specialized off-road publications for their performance and handling.)
Certifications:
Meets relevant emissions and safety standards for its class and intended market.
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