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Husqvarna TE449 TE511 2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE449 / TE511 Year: 2011 Codes Model Codes: TE449, TE511 👋 Introduction Market Position Segment: Dual-sport / Enduro motorcycle segment. Target Audience: Enthusiasts,...
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UGS: 75598
Husqvarna TE449 TE511 2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE449 / TE511
Year:
2011
Codes
Model Codes:
TE449, TE511
👋 Introduction
Market Position
Segment:
Dual-sport / Enduro motorcycle segment.
Target Audience:
Enthusiasts, professional mechanics, and owners seeking detailed maintenance and repair information.
Competitive Analysis
Competitors:
KTM EXC, Yamaha WR, Honda CRF-X, Suzuki DR-Z.
Key Features
Unique Selling Points:
Husqvarna's Italian heritage, performance-oriented dual-sport design, focus on off-road capability with street legality.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, repair, and reassembly of engine components (pistons, rings, valves, camshafts, crankshaft, connecting rods, cylinder head, cylinder block).
Fuel System:
Fuel injection system diagnostics, cleaning, component testing (injectors, fuel pump, pressure regulator), fuel tank service.
Ignition System:
Ignition coil testing, spark plug specifications, ECU diagnostics.
Cooling System:
Radiator service, coolant types and capacities, water pump inspection, hose replacement, thermostat testing.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement.
Transmission Drivetrain:
Gearbox inspection, clutch service, lubrication requirements, chain and sprocket maintenance.
Suspension:
Front and rear suspension fork service, shock absorber maintenance, linkage inspection, bearing replacement.
Brakes:
Brake pad replacement, caliper service, master cylinder overhaul, brake fluid specifications and bleeding procedures, rotor inspection.
Electrical System:
Wiring diagrams, component testing (battery, starter motor, alternator/stator, lights, sensors), fuses and relays, ECU identification.
Chassis Frame:
Frame inspection, steering head bearing service, swingarm maintenance.
Bodywork:
Fairing removal and installation, seat service, fuel tank removal and installation.
Wheels Tires:
Tire pressure recommendations, wheel bearing service, spoke tensioning.
Procedures Included
Routine Maintenance:
Oil change intervals, filter replacement (oil, air), chain lubrication and adjustment, spark plug replacement, valve clearance checks.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guides for engine, electrical, and drivetrain issues.
Component Repair:
Detailed step-by-step instructions for rebuilding major components like engines, transmissions, and suspension units.
Torque Specifications:
Comprehensive list of all critical torque values for fasteners and bolts throughout the motorcycle.
Wiring Diagrams:
Full color, detailed wiring schematics for all electrical systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine rebuilds and advanced diagnostics.
Diagnostic Capability:
Includes guidance on interpreting fault codes and diagnosing electrical issues.
Special Tools:
Lists and descriptions of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Format Details:
Digital PDF, typically searchable and printable. High-resolution for clarity.
Print Quality
Quality:
N/A (digital format), but designed for clear viewing of diagrams and text.
Binding Type
Type:
N/A (digital format)
Paper Type
Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, DOHC
Displacement Te449:
449.4 cc
Displacement Te511:
477.5 cc
Bore X Stroke Te449:
97 mm x 60.8 mm
Bore X Stroke Te511:
97 mm x 64 mm
Compression Ratio:
Approximately 12.8:1 (varies slightly by model)
Performance
Horsepower Estimate:
Approx. 50-55 HP (at crank, specific dyno data varies)
Torque Estimate:
Approx. 30-35 lb-ft (at crank, specific dyno data varies)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or Mikuni EFI system
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Tank Capacity:
Approximately 8.5 liters (2.25 gallons)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Gearbox:
N/A (standard 6-speed)
Features
Clutch Type:
Wet multi-plate clutch, hydraulically operated
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length Approx:
2200 mm (86.6 inches)
Width Approx:
820 mm (32.3 inches)
Height Approx:
1250 mm (49.2 inches)
Seat Height:
Approx. 960 mm (37.8 inches)
Weights
Dry Weight Approx Te449:
110 kg (242.5 lbs)
Dry Weight Approx Te511:
112 kg (246.9 lbs)
Wet Weight Approx:
125 kg (275.6 lbs) (estimated, with fluids)
Wheelbase:
Approx. 1475 mm (58.1 inches)
🛡️ Safety Features
Ratings
Safety Certification:
Meets DOT and EPA emissions standards for street legality.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Brembo calipers commonly used.
Lighting:
Halogen headlight, LED taillight, turn signals (as per road legality).
Passive Features
Frame Construction:
Chromoly steel trellis frame for rigidity and impact absorption.
💡 Technology Features
Infotainment
Display Type:
Digital LCD instrument cluster. Displays speed, RPM, odometer, trip meters, clock, and basic indicator lights.
Driver Assistance
ABS:
N/A (Anti-lock Braking System typically not equipped on off-road focused models of this era).
Connectivity
Bluetooth Usb:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 15 hours of operation or annually, whichever comes first. (Refer to manual for specific conditions)
Oil Filter Replacement:
With every oil change.
Air Filter Cleaning:
Every 10 hours of operation or as needed in dusty conditions.
Valve Clearance Check:
Every 30 hours of operation.
Fluid Specifications
Engine Oil Type:
SAE 10W-50, JASO MA/MA2 certified synthetic motorcycle oil (e.g., Motorex Power Synt 4T 10W/50).
Engine Oil Capacity:
Approximately 1.1 liters (1.16 US qt) without filter change, 1.2 liters (1.27 US qt) with filter change. (Confirm with manual)
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water. (e.g., Engine Ice, Motorex Coolant M3.0).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Clutch Fluid Type:
DOT 4 hydraulic clutch fluid (if hydraulic clutch system is separate).
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, chain and sprockets, brake pads/rotors, exhaust packing.
Potential Failures:
Some early models may have experienced issues with the EFI system or certain electrical components. Regular maintenance is key.
📚 Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
Ownership History:
Acquired by BMW Motorrad in 2007, later sold to Pierer Mobility AG (KTM parent company) in 2013.
Model Evolution
Development:
The TE series represents Husqvarna's modern era of liquid-cooled, fuel-injected off-road and dual-sport machines, often sharing components and design philosophy with KTM.
Production
Manufacturing Location:
Italy (under BMW ownership at the time of this model's production)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Husqvarna models of this era often received praise in motorcycle publications for their performance and off-road capability, though specific awards for the 2011 TE449/TE511 are not widely documented.
Ratings
Reliability Ratings:
Generally considered reliable with proper maintenance. Owner feedback often highlights the strong engine performance but can also point to the need for meticulous upkeep.
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