Segment:
Performance Enduro/Dual-Sport Motorcycle
Target User:
Enthusiast owners, independent repair shops, competitive riders.
Competitors 2007 2008:
KTM EXC series, Yamaha WR450F, Honda CRF450X, Suzuki DR-Z400S/E, Kawasaki KLX400/R
Engine Type:
Liquid-cooled, 4-stroke, DOHC, Single-cylinder
Suspension Type:
USD (Upside-Down) Front Forks, Monoshock Rear Suspension with Linkage
Brakes:
Disc Brakes Front and Rear
Value Proposition:
Essential for maintaining optimal performance, longevity, and addressing issues on the TE450.
Primary Coverage:
All Models/Engines/Trim/Transmission Variants of Husqvarna TE450 for 2007 and 2008
Regional Coverage:
Global (Technical data is generally universal)
Estimated Pages:
Likely 300-600 pages (typical for comprehensive workshop manuals)
Type:
Workshop Service Repair Manual
Language:
English (Typical for this market)
Engine:
Complete Engine Rebuild, Internal Components, Lubrication System, Cooling System, Fuel System, Ignition System, Exhaust System
Transmission:
Gearbox Disassembly, Assembly, Clutch Operation, Shift Mechanism
Chassis:
Frame, Swingarm, Linkages, Suspension (Front & Rear), Steering
Electrical:
Wiring Diagrams, Lighting System, Ignition System Components, Battery, Charging System, Starter System, Diagnostic Codes (if applicable)
Brakes:
Hydraulic System, Calipers, Master Cylinders, Rotors, Brake Lines, Bleeding Procedures
Fuel System:
Carburetor Rebuild & Adjustment, Fuel Lines, Fuel Pump (if applicable)
Bodywork:
Fairings, Seat, Fuel Tank, Fenders, Graphics, Removal & Installation
Wheels Tires:
Wheel Bearing Replacement, Tire Mounting/Dismounting, Spoke Tensioning
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Chain Adjustment, Valve Clearance Checks, Spark Plug Replacement
Troubleshooting:
Systematic Diagnostic Procedures for Common and Uncommon Issues
Repair:
Step-by-Step Repair Guides for All Major Components
Disassembly Assembly:
Complete Procedures for Engine, Transmission, Suspension, and Electrical Components
Torque Specifications:
Detailed Torque Values for Critical Fasteners
Special Tools:
Identification and Usage of Required Special Tools
Depth:
Comprehensive from basic user maintenance to full engine/transmission rebuilds, including advanced diagnostics.
Searchability:
Likely text-searchable, enabling quick information retrieval.
Quality:
High Resolution scans/digital creation, suitable for printing key sections.
Binding For Download:
Not Applicable (Digital Download)
Paper Type For Print:
Not Applicable (Digital Download - User Choice)
Engine Type:
Liquid-cooled, 4-stroke, DOHC, Single-cylinder
Displacement:
449.6 cc (approximate, based on typical TE450 specs)
Bore X Stroke:
97.0 mm x 60.8 mm (typical for this engine family)
Compression Ratio:
11.8:1 (typical)
Horsepower Estimated:
45-50 HP (estimated, may vary based on tuning and region)
Torque Estimated:
40-45 Nm (estimated)
Carburetor:
Mikuni VM38SS (typical for these years)
Fuel Type:
Unleaded Gasoline, 90-98 Octane (RON+MON)/2
Type:
Wet Sump (integrated with transmission for some models, check manual)
Type:
6-speed constant mesh
Options:
None (Standard 6-speed)
Clutch Type:
Wet, multi-plate
Gear Ratios:
Specific ratios will be detailed in the manual.
Transmission Oil Type:
SAE 10W-40 or 20W-50 Motorcycle Gear Oil (Check Manual for exact spec and API rating)
Transmission Oil Capacity:
Approximately 0.8 - 1.0 Liters (Refer to manual for exact capacity and fill level check)
Length:
Varies by configuration (Check manual)
Width:
Varies by configuration (Check manual)
Height:
Varies by configuration (Check manual)
Dry Weight:
Approx. 110-115 kg (can vary by model year and equipment)
Wet Weight:
Approx. 120-125 kg (with fluids, estimated)
Safety Certification:
Not Applicable (Motorcycle safety ratings differ from cars; focuses on construction and braking compliance)
Braking System:
Hydraulic Disc Brakes (Front & Rear) for strong stopping power.
Suspension Control:
Adjustable suspension allows tuning for stability and handling.
Frame Construction:
Robust perimeter frame designed for torsional rigidity and impact resistance.
Lighting:
Headlight, Taillight, Brake Lights for visibility.
Infotainment System:
Not Applicable (Motorcycle, basic digital/analog instrumentation)
Assistance Features:
None (Focus on rider control and mechanical systems)
Connectivity Features:
Not Applicable
Instrument Cluster:
Analog Speedometer, Tachometer, Odometer, Trip Meter, Indicator Lights (e.g., Neutral, Oil Pressure, Turn Signals).
Oil Change Interval:
Every 1,000-1,500 km or 6 months (Check Manual for specific recommendation based on usage).
Air Filter Cleaning:
Every 500-1000 km or as needed in dusty conditions.
Valve Clearance Check:
Every 5,000-7,500 km or 1-2 years (Critical for performance and longevity).
Spark Plug Replacement:
Every 5,000-10,000 km or as per manual recommendation.
Chain Lubrication Adjustment:
Every 500 km or after washing/wet conditions.
Engine Oil Type:
SAE 10W-40 or 20W-50 Motorcycle Specific Engine Oil (JASO MA/MA2 recommended)
Engine Oil Capacity:
Approximately 1.1-1.3 Liters (Check Manual for exact capacity and fill level check)
Coolant Type:
Ethylene Glycol-based Antifreeze/Coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Common Wear Items:
Clutch plates, wheel bearings, fork seals, swingarm bearings, exhaust gaskets.
Potential Electrical Issues:
Wiring harness chafing, stator/regulator issues can occur with age and vibration; manual will detail diagnostics.
Engine Performance Tips:
Regular carb cleaning and jetting adjustments are crucial for optimal performance, especially with altitude or temperature changes.
Heritage:
Husqvarna Motorcycles, established in Sweden in 1903, has a rich history in off-road racing and pioneering motorcycle technology.
Te450 Evolution:
The TE series has continuously evolved from Husqvarna's motocross and enduro racing lineage, incorporating modern engine designs and chassis technology. The 2007-2008 models represent a significant iteration of their 450cc enduro platform.
Manufacturing Location:
Italy (during this period of ownership by BMW, then later Cagiva/MV Agusta).
Brand Awards:
Husqvarna has a long history of awards in off-road racing championships worldwide, reflecting the performance capabilities of its models.
Model Specific Ratings:
Individual motorcycle publications and rider reviews from the period would have provided ratings for performance, handling, and reliability. This manual aids in maintaining those positive attributes.
Emissions Certification:
Compliant with relevant emissions standards for its model year and market. Specifics would be in the manual or on the vehicle's compliance plate.