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Husqvarna TXC 449 2011 2012 Workshop Service Repair Manual

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The TXC 449 is a high-performance off-road motorcycle designed for competitive motocross and enduro use, produced for the 2011 and 2012 model years. As part of its first generation, this...
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Husqvarna TXC 449 2011 2012 Workshop Service Repair Manual
The TXC 449 is a high-performance off-road motorcycle designed for competitive motocross and enduro use, produced for the 2011 and 2012 model years. As part of its first generation, this model competed against leading 450cc off-road bikes from other manufacturers, distinguished by its advanced chassis design, potent engine performance, and a strong emphasis on rider ergonomics and handling. With its rich heritage as one of the oldest motorcycle manufacturers, extensive experience in off-road racing was brought to this model, aiming to deliver exceptional performance and reliability for demanding riding conditions. This comprehensive Workshop Service Repair Manual provides essential, factory-level technical information for the TXC 449, covering all styles and intended for both do-it-yourself enthusiasts and experienced mechanics. The manual details a wide array of systems and procedures, including the fuel system, cooling system, engine top end, clutch, lubrication system, engine removal and installation, crankshaft and transmission, wheels and tires, final drive, brakes, suspension, steering, frame, and electrical system. With hundreds of pages, detailed step-by-step repair instructions, troubleshooting guides, electrical diagnostics, wiring diagrams, and hundreds of photos and illustrations, this manual is an invaluable resource for maintaining, diagnosing, and repairing the vehicle to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC 449
Model Year:
2011, 2012
Generation
Generation:
First Generation (2011-2014)
Codes
Chassis Code:
Unknown
Engine Code:
Unknown (based on general 449cc class)
👋 Introduction
Market Position
Market Position:
High-performance off-road motorcycle, positioned for competitive motocross and enduro use.
Competitive Analysis
Competitive Analysis:
Competed against models from KTM, Yamaha, Honda, Kawasaki, and Suzuki in the 450cc class of off-road racing motorcycles.
Key Features
Key Features:
Advanced chassis design, potent engine performance, focus on rider ergonomics and handling.
Manual Value Proposition
Manual Value Proposition:
Provides essential, factory-level technical information for owners and mechanics to maintain, diagnose, and repair the Husqvarna TXC 449, ensuring optimal performance and longevity.
Manual Benefit
Manual Benefit:
Reduces repair costs, improves understanding of vehicle mechanics, facilitates proper maintenance and troubleshooting.
📋 Manual Details
Coverage Areas
Coverage Areas:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Page Count
Page Count:
Hundreds of Pages (specific number not provided)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Styles Covered
Styles Covered:
All Styles Covered
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (Top End, Lubrication, Removal/Installation), Fuel System, Cooling System, Clutch, Transmission, Drivetrain (Final Drive), Brakes, Suspension, Steering, Frame, Electrical System
Procedures Included
Procedures Included:
Step-by-step repair instructions, detailed disassembly and reassembly, troubleshooting, electrical diagnostics, wiring diagrams, maintenance procedures, component servicing.
Technical Depth
Technical Depth:
Comprehensive (suitable for DIY and experienced mechanics), covering complete disassembly, repair, and diagnostics.
Illustrations
Illustrations:
Hundreds of photos and illustrations, detailed drawings, enlarged inset views.
Troubleshooting
Troubleshooting Section:
Integrated troubleshooting with electrical service procedures and wiring diagrams.
User Audience
User Audience:
Do-it-yourselfers and experienced mechanics
Specific Procedures
Specific Procedures:
Engine rebuilds, transmission component replacement, carburetor/throttle body cleaning and adjustment, suspension tuning, electrical component testing and replacement.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable (without restriction)
Binding Type
Binding Type:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Software Requirements:
Adobe PDF Reader
Delivery
Delivery Method:
Instant Download after payment
Accessibility
Accessibility:
Works on all PC based Windows operating systems and Mac.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
449.5 cc (approximate based on model name)
Performance
Horsepower:
Estimated 50-55 HP (typical for this class and era)
Torque:
Estimated 30-35 lb-ft (typical for this class and era)
Fuel System
Fuel Delivery:
Fuel Injection (likely Keihin or Mikuni EFI system)
Cooling System
Cooling Type:
Liquid-cooled
Ignition
Ignition Type:
Electronic Ignition (CDI or similar)
Lubrication
Lubrication System:
Wet sump with dedicated oil circulation system
Crankshaft
Crankshaft Design:
Refer to manual (likely a single-piece or two-piece design typical for performance engines)
Top End
Top End Components:
Cylinder head, valves, camshaft, piston, piston rings, cylinder bore.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Features
Clutch Type:
Wet multi-plate clutch
Final Drive
Final Drive Type:
Chain Drive
Gear Ratios
Gear Ratios:
Refer to manual
Internal Components
Internal Transmission Components:
Gears, shift forks, shift drum, bearings, seals.
📐 Dimensions
Exterior
Wheelbase:
Unknown (typical for off-road bikes: 58-60 inches)
Weights
Dry Weight:
Approx. 240-250 lbs (typical for class)
Fuel Tank Capacity:
Approx. 2.3 gallons (typical for class)
Curb Weight:
Unknown (heavier than dry weight due to fluids)
Wheels
Front Wheel Size:
21 inch (typical for off-road)
Rear Wheel Size:
18 inch (typical for off-road)
Tires
Front Tire Size:
Refer to manual (e.g., 80/100-21)
Rear Tire Size:
Refer to manual (e.g., 110/100-18)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle - no official crash ratings like cars)
Active Features
Active Features:
Hydraulic disc brakes (front and rear)
Passive Features
Passive Features:
Robust frame construction, rider safety considerations in design.
Brakes
Front Brake Type:
Hydraulic Disc
Rear Brake Type:
Hydraulic Disc
💡 Technology Features
Infotainment
Infotainment System:
N/A (Performance off-road motorcycle)
Driver Assistance
Driver Assistance:
N/A (Motorcycle)
Connectivity
Connectivity:
N/A (Motorcycle)
Engine Management
Engine Management System:
Electronic Fuel Injection (EFI) with ECU for engine control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 15-25 hours of use for off-road)
Air Filter Cleaning:
Frequent (recommended before every ride or as needed based on conditions)
Spark Plug Inspection:
Refer to manual (typically every 20-30 hours)
Fluid Specifications
Engine Oil Type:
Refer to manual (typically SAE 10W-40 or 15W-50 motorcycle specific, JASO MA certified)
Coolant Type:
Ethylene glycol based antifreeze/coolant (50/50 mixture with distilled water)
Brake Fluid Type:
DOT 4
Transmission Oil:
Refer to manual (often shares oil with the engine, or a separate gearbox oil)
Known Issues
Known Issues:
Potential for fuel pump issues, clutch basket wear (common in high-performance dirt bikes), occasional electrical gremlins, and valve clearance adjustments are critical maintenance items.
Maintenance Schedule Focus
Maintenance Schedule Focus:
Emphasis on regular cleaning, chain lubrication and adjustment, tire pressure checks, brake system inspection, and engine oil/filter changes.
Suspension Maintenance
Suspension Service:
Includes fork seal replacement, shock absorber service, and linkage maintenance.
Electrical System Maintenance
Electrical System Checks:
Battery maintenance, wiring harness inspection, lighting checks, and sensor diagnostics.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husqvarna is one of the oldest motorcycle manufacturers, with a rich history in off-road racing and innovation.
Model Evolution
Model Evolution:
The TXC 449 represented Husqvarna's entry into the highly competitive 450cc motocross/off-road segment, evolving from previous Husqvarna models and incorporating new technologies. The 2011-2012 models were part of the first generation.
Production
Production Years:
2011-2014 (for this generation)
Manufacturing Location:
Italy (historically for Husqvarna)
🏆 Awards & Recognition
Recognitions
Recognitions:
N/A (Specific awards for this model not readily available, but Husqvarna has a strong racing pedigree.)
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