🏷️ Basic Information

Make:

Husqvarna

Model:

TXC510

Year:

2010

Category:

Off-Road Motorcycle / Motocross

Generation Code:

TE/TC/TXC 510 (2009-2010)

Vin Code Digit 10:

A

👋 Introduction

Segment:

Competition Enduro / Off-Road

Target Audience:

Motocross riders, enduro enthusiasts, competitive off-road racers, DIY mechanics

Competitors 2010:

KTM EXC 500/530, Yamaha WR450F, Honda CRF450X, Kawasaki KX450F, Suzuki RM-Z450

Offering:

Designed for competitive off-road riding, blending motocross agility with enduro endurance capabilities.

Distinction:

Known for its powerful engine and agile handling, often praised for its European styling and performance focus.

📋 Manual Details

Primary Coverage:

Complete Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Engine, Transmission, Chassis, Suspension, Brakes, Bodywork

Estimated Page Count:

~300-400

Manual Type:

Workshop Manual / Service Manual / Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine disassembly/assembly, valve clearance, carburetor/fuel injection tuning, ignition system, cooling system, lubrication system, engine diagnostics

Transmission Drivetrain:

Clutch operation and adjustment, gearbox disassembly/assembly, chain and sprockets maintenance, final drive ratios

Chassis Suspension:

Frame inspection, front fork (upside-down telescopic hydraulic) service and adjustments, rear shock absorber (monoshock) service and linkage maintenance, wheel bearing service

Braking System:

Hydraulic brake system inspection, caliper service, pad replacement, master cylinder maintenance, bleeding procedures, disc rotor specifications

Electrical System:

Wiring diagrams, lighting system, battery maintenance, starter motor, charging system, troubleshooting electrical faults, CDI unit service

Fuel System:

Fuel tank, fuel lines, fuel pump, carburetor model and jetting specifications (if applicable), fuel injection system components and diagnostics

Exhaust System:

Exhaust pipe and silencer inspection, gasket replacement, performance modifications considerations

Cooling System:

Radiator inspection, coolant type and capacity, fan operation, thermostat service

Scheduled Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug replacement, valve clearance checks, brake fluid changes

Troubleshooting:

Common problems and their solutions, diagnostic charts for engine performance, electrical issues, starting problems

Repair Overhaul:

Complete engine rebuild procedures, transmission overhaul, suspension fork and shock absorber rebuild, brake caliper overhaul

Adjustment:

Carburetor idle speed and mixture adjustment, clutch lever free play adjustment, throttle cable adjustment, chain slack adjustment, suspension sag adjustment

Diagnostics:

Fault finding for engine, electrical, and mechanical systems, using diagnostic tools (if applicable)

Calibration:

Speedometer calibration (if applicable), EFI system calibration (if applicable)

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting guides.

📊 Manual Specifications

File Type:

PDF

Searchable Text:

Yes (typically)

Print Readability:

High, suitable for printing

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Four-stroke, Single Cylinder, Liquid-Cooled

Displacement:

500.1 cc (30.5 cu. in.)

Bore X Stroke:

96 mm x 69.1 mm (3.78 in. x 2.72 in.)

Compression Ratio:

12.0:1

Valvetrain:

DOHC, 4 valves per cylinder

Horsepower Estimated:

~50-55 HP (at crankshaft, manufacturer dependent)

Torque Estimated:

~45-48 Nm (at crankshaft, manufacturer dependent)

Fuel Delivery:

Electronic Fuel Injection (Mikuni EFI System - specific model may vary)

Fuel Type:

Unleaded Gasoline (91 Octane or higher)

Oil Type:

Synthetic 4-stroke motorcycle oil (e.g., SAE 10W-40 or 15W-50, API SG or higher, JASO MA compliant)

Oil Capacity W Filter:

~1.7 Liters (1.8 US qt.)

Coolant Type:

Permanent Antifreeze (Ethylene Glycol based, 50/50 mix with distilled water)

🔧 Transmission

Transmission Type:

6-speed constant mesh

Optional Transmission:

N/A

Clutch Type:

Wet, multi-plate

Final Drive:

Chain driven

Gear Ratios:

Refer to manual for specific gear ratios (e.g., 1st: 2.23, 2nd: 1.75, 3rd: 1.40, 4th: 1.17, 5th: 1.00, 6th: 0.88)

Transmission Oil:

Engine oil (refer to engine oil specification)

Transmission Oil Capacity:

~0.7 Liters (0.7 US qt.)

📐 Dimensions

Length:

~2190 mm (86.2 in.)

Width:

~820 mm (32.3 in.)

Height:

~1280 mm (50.4 in.)

Wheelbase:

~1480 mm (58.3 in.)

Ground Clearance:

~320 mm (12.6 in.)

Dry Weight:

~115 kg (253.5 lbs.)

Wet Weight Estimated:

~125 kg (275.6 lbs.)

Front Suspension Travel:

~300 mm (11.8 in.)

Rear Suspension Travel:

~320 mm (12.6 in.)

Front Wheel Size:

21 inch

Rear Wheel Size:

18 inch

Front Tire Size:

90/90-21 (typical)

Rear Tire Size:

140/80-18 (typical)

🛡️ Safety Features

Safety Ratings:

Not applicable for off-road motorcycles in a formal sense; designed for off-road use with emphasis on rider control and protection.

Braking System:

Hydraulic disc brakes front and rear for responsive stopping power.

Suspension Performance:

High-quality suspension components (e.g., Marzocchi forks, Sachs shock) for stability and control over rough terrain.

Chassis Design:

Robust frame construction for durability and rider confidence.

Ergonomics:

Designed for optimal rider positioning and control during demanding off-road conditions.

💡 Technology Features

Infotainment System:

N/A (Pure off-road focused motorcycle, no infotainment features).

Assistance Features:

N/A (No electronic rider aids like ABS, traction control found on street bikes).

Connectivity Features:

N/A

Efi System:

Mikuni fuel injection system providing precise fuel delivery and throttle response.

Ignition System:

Digital CDI ignition for optimal spark timing across the rev range.

🔧 Maintenance

Engine Oil Change:

Every 10-15 hours of riding, or every 6 months (whichever comes first), check manual for specific recommendations.

Oil Filter Replacement:

With every engine oil change.

Air Filter Cleaning:

After every ride in dusty conditions, or every 5-10 hours. Replacement as needed.

Chain Lubrication Adjustment:

Every 5-10 hours of riding, or after washing/wet conditions.

Spark Plug Inspection:

Every 20-30 hours of riding.

Valve Clearance Check:

Every 40-60 hours of riding, or as specified in the manual.

Brake Fluid Flush:

Every 12 months or 200 hours.

Coolant Type:

Mixture of 50% Ethylene Glycol based antifreeze and 50% distilled water.

Brake Fluid Type:

DOT 4

Common Wear Items:

Clutch plates, chain and sprockets, wheel bearings, brake pads, fork seals, exhaust manifold gasket.

Potential Faults:

Occasional issues with EFI sensors, stator output, or water pump seal can be reported by some owners. Specific to the 2010 model, some riders have noted a need for careful clutch adjustment and potentially upgrading cooling fan performance in extreme conditions.

Oil Filter Part Number:

Refer to manual or genuine Husqvarna/aftermarket supplier for specific part number (e.g., Hiflofiltro HF155, K&N KN-155).

Air Filter Part Number:

Refer to manual or genuine Husqvarna/aftermarket supplier for specific part number (e.g., Twin Air 152104).

📚 Vehicle History

Brand Origin:

Husqvarna Motorcycles, originating from Sweden, is one of the oldest motorcycle manufacturers in the world, founded in 1689 as a firearms manufacturer.

Offroad Legacy:

Strong heritage in off-road racing, including numerous motocross and enduro championships.

Evolution 2010:

The 2010 TXC510 was part of a generation that saw significant updates and improvements from previous models, often benefiting from BMW ownership which provided engineering and development resources.

Previous Models:

Successor to previous TE510 and TC510 models, with the TXC designation often indicating a hybrid or dual-purpose off-road focus.

Manufacturing Location:

Italy (under BMW Motorrad ownership during this period)

Production Years:

The 510cc engine platform has been in production for many years, with specific TXC510 models appearing around the late 2000s.

🏆 Awards & Recognition

Awards History:

While specific awards for the 2010 TXC510 might not be widely publicized in consumer reviews, Husqvarna motorcycles generally have a strong reputation in off-road racing circles and receive positive feedback from specialist publications for their performance and handling characteristics.

Performance Ratings:

Often rated highly by off-road enthusiasts for its power delivery and chassis dynamics in its class.

Certifications:

N/A