Husqvarna TXC511 2011 Service Repair Workshop Manual

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Taper: Motorcycle

Distributeur:

UGS: 75604

Mots clés: 2011 Husqvarna Misc Motorcycle Motorcycles TXC511

Variantes de produits

Description

The TXC511, produced in 2011, is a high-performance off-road motorcycle engineered for competitive motocross and enduro use. Leveraging extensive heritage in motorsport, this model features a liquid-cooled, four-stroke, single-cylinder engine with a displacement of approximately 501cc, a DOHC valvetrain, and electronic fuel injection for optimal power delivery. Its robust chassis and advanced suspension system, including upside-down front forks and a rear shock absorber, are designed to provide superior stability and control in demanding off-road conditions. The TXC511 represents a significant offering in its class, competing with established models from other major manufacturers. This comprehensive service repair workshop manual provides detailed instructions essential for the maintenance and repair of the 2011 TXC511. It covers a wide range of systems, including the engine mechanicals, fuel, ignition, transmission, suspension, brakes, electrical system, and bodywork. The manual includes step-by-step repair procedures, routine maintenance schedules, troubleshooting guides for common faults, and detailed electrical diagnostic information. It is intended to assist owners, mechanics, and technicians in keeping the vehicle in optimal working condition, ensuring its performance and longevity.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TXC511

Year:

Product Type:

Service Repair Workshop Manual

Product Format:

PDF Download

👋 Introduction

Market Position

Category:

Competition Motocross/Enduro

Competitive Analysis

Class Competitors:

KTM EXC series, Yamaha WR series, Honda CRF-X, Kawasaki KX-FX, Suzuki RM-Z (off-road variants).

Key Features

Vehicle Segment:

High-performance off-road motorcycle designed for competitive use.

Brand Heritage Mention:

Leverages Husqvarna's long history in motorcycle racing and off-road performance.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service and repair instructions for mechanics.

Page Count

Estimated Pages:

Variable, typically 300-700 pages for full workshop manuals.

Manual Type

Type:

Workshop Manual / Service Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, cooling system, lubrication system.

Fuel System:

Fuel injection, fuel pump, fuel filter, fuel tank, injectors.

Ignition System:

Spark plugs, ignition coils, ignition timing, ECU control.

Transmission And Drivetrain:

Clutch, gearbox, final drive, chain adjustment, sprocket replacement.

Suspension:

Front forks (upside-down), rear shock absorber, linkage system, tuning adjustments.

Brakes:

Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake pads, rotors.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter motor, fuses.

Exhaust System:

Exhaust pipes, muffler, emissions control (if applicable).

Cooling System:

Radiator, coolant, fan, hoses, thermostat.

Bodywork And Chassis:

Frame, body panels, seat, fuel tank, handlebars, footpegs.

Wheels And Tires:

Wheel bearing replacement, tire fitting, balancing.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug checks.

Troubleshooting:

Diagnostic procedures for common faults and symptoms.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair.

Overhaul Instructions:

Detailed instructions for major component overhauls (e.g., engine, gearbox).

Electrical Diagnostics:

Fault finding using wiring diagrams and electrical test procedures.

Suspension Tuning:

Adjustments for sag, damping, and compression.

Technical Depth

Depth Level:

Comprehensive - covers everything from basic maintenance to full engine rebuilds and complex electrical diagnostics.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, text-searchable PDF for easy navigation and printing.

Print Quality

Printability:

Designed for clear printing of all diagrams, illustrations, and text.

Binding Type

Binding Style:

N/A (Digital PDF)

Paper Type

Paper Recommendation:

N/A (Digital PDF - Print on durable paper for workshop use).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder

Displacement:

501cc (Approximate)

Bore X Stroke:

Refer to manual for exact specifications.

Cooling System:

Liquid-cooled

Valve Train:

DOHC, 4 valves

Performance

Horsepower:

Refer to manual; typically in the 50-60 HP range for this class.

Torque:

Refer to manual for exact specifications.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Optional

Optional Transmissions:

N/A (Typically single transmission offering for this model)

Features

Clutch Type:

Hydraulically operated, wet multi-plate clutch.

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Refer to manual for exact specifications.

Width:

Refer to manual for exact specifications.

Height:

Refer to manual for exact specifications.

Weights

Dry Weight:

Refer to manual for exact specifications (typically around 105-115 kg / 230-250 lbs).

Wet Weight:

Refer to manual for exact specifications.

Fuel Tank Capacity:

Refer to manual for exact specifications (typically 7-9 liters).

🛡️ Safety Features

Ratings

Safety Standards:

Designed for off-road competition use; not street legal in most jurisdictions without modifications. Safety is primarily rider-dependent.

Active Features

Braking Performance:

High-performance hydraulic disc brakes front and rear.

Suspension Stability:

Advanced suspension design contributes to stability and control.

Passive Features

Frame Strength:

Robust chassis designed to withstand off-road stresses.

💡 Technology Features

Infotainment

Infotainment System:

N/A - Basic off-road motorcycle with minimal electronics beyond engine management.

Driver Assistance

Rider Aids:

None (no ABS, traction control, or ride modes).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 10-15 hours of riding for competition use.

Air Filter Cleaning:

Refer to manual; typically after every few rides depending on conditions.

Chain Maintenance:

Lubricate and adjust as needed, typically every 500-700 km or more frequently if used in adverse conditions.

Fluid Specifications

Engine Oil Type:

Refer to manual; typically a high-quality 10W-50 or 20W-50 motorcycle-specific synthetic oil (e.g., Motorex, Castrol).

Coolant Type:

Ethylene glycol-based coolant (typically 50/50 mix with distilled water).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Clutch Fluid Type:

DOT 4 hydraulic clutch fluid (if hydraulically actuated).

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, wheel bearings, fork seals.

Potential Concerns:

Some owners reported minor electrical gremlins or component durability issues typical of early models of new platforms. Refer to specific forum discussions for detailed owner feedback.

📚 Vehicle History

Brand Heritage

Founding:

Husqvarna is one of the oldest motorcycle manufacturers, founded in Sweden in 1903.

Model Evolution

Txc Series Introduction:

The TXC series represented Husqvarna's move towards modern, competitive four-stroke off-road bikes.

Engine Platform:

The 511cc engine was part of a range of single-cylinder engines developed by Husqvarna (and shared with sister brand Cagiva/MV Agusta during certain periods).

Production

Manufacturing Location:

Historically Italy (under Cagiva Group ownership) during this period.

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

Specific awards for the 2011 TXC511 are not widely documented; however, Husqvarna models generally receive recognition for their performance and handling in the off-road community.