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Hyosung Comet 250 GT250 2002 Service Repair Manual

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The Hyosung Comet 250 GT250, produced in 2002, is a sport-oriented motorcycle from South Korea, known for its 249cc V-twin engine. This model offers a blend of performance and style,...
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Taper: Motorcycle
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UGS: 153327
Hyosung Comet 250 GT250 2002 Service Repair Manual
The Hyosung Comet 250 GT250, produced in 2002, is a sport-oriented motorcycle from South Korea, known for its 249cc V-twin engine. This model offers a blend of performance and style, making it suitable for both commuting and spirited riding. Engineered with a focus on reliability and rider engagement, the Comet 250 GT250 typically features a 5-speed manual transmission, chain drive, and a steel cradle frame for stability. Its design emphasizes a sporty aesthetic, with components like dual carburetors and disc brakes contributing to its overall performance characteristics. This comprehensive English service repair manual provides detailed instructions for maintaining and repairing the 2002 Hyosung Comet 250 GT250. It covers all essential systems, including the engine, fuel system, ignition, transmission, electrical components, chassis, brakes, and bodywork. The manual includes step-by-step procedures for routine maintenance, disassembly, assembly, cleaning, and rebuilds, alongside troubleshooting guides and diagnostic charts. With detailed torque specifications and clear illustrations, this manual serves as an invaluable resource for professional technicians, DIY mechanics, and owners aiming to ensure the optimal performance and longevity of their motorcycle.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Comet 250 GT250
Year:
2002
Product Name:
Hyosung Comet 250 GT250 2002 Service Repair Manual
Product Description:
Service Manual Repair PDF Download for Hyosung Comet 250 GT250 2002
👋 Introduction
Market Position
Target Audience:
Professional technicians, DIY mechanics, and owners seeking to maintain and repair their Hyosung Comet 250 GT250.
Key Features
Learning Approach:
Step-by-step guidance to impart factory technician knowledge.
Accessibility:
Designed for users with basic electrical and mechanical concepts.
Value Proposition
Benefit:
Enables owners to make informed decisions about maintenance and repairs, potentially saving on professional service costs.
Digital Advantage
Convenience:
Instant download allows for immediate access to repair information.
📋 Manual Details
Coverage Areas
Primary Coverage:
Hyosung Comet 250 GT250
Specific Model Year Coverage:
2002
Page Count
Estimated Page Count:
Not specified in provided information, typically 300-600 pages for this type of manual.
Manual Type
Type:
Service Repair Manual / Workshop Manual
Scope:
Combines factory service manual and owner's manual information.
Language
Language:
English
Format
Delivery Method:
Instant Download
File Format:
PDF
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Specifications
Printable:
Full Printable
Zoom Capability:
YES
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, disassembly, assembly, and troubleshooting of the 250cc engine.
Fuel System:
Carburetor system, fuel delivery, fuel tank, and related components.
Ignition System:
Ignition timing, spark plugs, coils, and related electrical components.
Transmission:
Gearbox operation, clutch system, maintenance, and repair procedures.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starting system, and electronic components.
Chassis:
Frame, suspension (front and rear), steering, and wheel assembly.
Brakes:
Brake system maintenance, repair, and fluid specifications (likely hydraulic front, drum/disc rear depending on specific GT250 variant).
Cooling System:
Likely liquid-cooled, covering radiator, coolant, and associated components.
Exhaust System:
Inspection, maintenance, and replacement of exhaust components.
Bodywork And Fittings:
Fairings, seat, fuel tank, fenders, and other exterior components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake checks, and general inspections.
Troubleshooting:
Diagnostic procedures for common problems and malfunctions.
Disassembly And Assembly:
Detailed step-by-step instructions for component removal and installation.
Cleaning And Reinstalling:
Procedures for cleaning parts during maintenance and repair.
Rebuilds:
Comprehensive instructions for engine and component rebuilds.
Technical Depth
Depth:
Covers fundamentals to advanced repair, intended for professional technicians but accessible to DIY mechanics with basic knowledge.
Diagnostic Charts:
Likely includes symptom-based diagnostic flowcharts for common issues.
Torque Specifications:
Crucial torque values for engine, chassis, and suspension fasteners will be detailed.
Illustrations And Diagrams:
Includes detailed illustrations, exploded views, and wiring diagrams to aid in repair.
⚙️ Engine Specifications
Primary Engine
Type:
250cc V-twin, liquid-cooled (typical for GT250, confirmation for 2002 model needed from specific manual content).
Bore X Stroke:
Typically around 57.0 mm x 48.5 mm for the GT250, but specific values will be in the manual.
Displacement:
249 cc
Performance
Horsepower:
Estimated 28-30 HP at RPM (exact figures in manual).
Torque:
Estimated 17-19 lb-ft at RPM (exact figures in manual).
Fuel System
Carburetion:
Dual Carburetors (typically Mikuni or similar, specific model in manual).
Fuel Capacity:
Typically around 14-17 Liters (confirm with manual).
Lubrication
Oil Type:
Requires motorcycle-specific engine oil, likely SAE 10W-40 or 20W-50, API SG or higher (verify in manual).
Oil Capacity:
Approximately 1.8-2.2 Liters with filter change (confirm in manual).
🔧 Transmission
Standard
Type:
Constant mesh 5-speed sequential manual transmission.
Features
Clutch:
Wet, multi-plate (confirm type and specifications in manual).
Final Drive:
Chain drive (confirm specifications like chain pitch and required tension in manual).
📐 Dimensions
Exterior
Length:
Approximately 2130 mm (confirm with manual).
Width:
Approximately 750 mm (confirm with manual).
Height:
Approximately 1100 mm (confirm with manual).
Weights
Dry Weight:
Approximately 170-180 kg (confirm with manual).
Gross Vehicle Weight:
Not specified, but will be higher than dry weight (refer to manual for load limits).
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles of this era are not typically subjected to standardized crash testing like cars. Manual will focus on structural integrity and rider protection during operation.
Active Features
Brakes:
Front disc brakes, rear disc or drum brakes (specific type for 2002 GT250 in manual). ABS was not common on this model.
Lighting:
Headlight, taillight, brake lights, turn signals (specifications and bulb types in manual).
Passive Features
Frame Design:
Likely a steel cradle frame, designed for stability and rider support (details in manual).
💡 Technology Features
Infotainment
Features:
Basic analog instrument cluster (speedometer, tachometer, odometer, fuel gauge if applicable). No advanced infotainment systems expected.
Driver Assistance
Features:
No electronic rider aids like traction control or advanced ABS typically found on this model year.
Connectivity
Features:
No integrated connectivity features.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or 6-12 months (refer to manual for exact intervals).
Spark Plug Replacement:
Typically every 10,000-15,000 km (verify specific plug type and gap in manual).
Air Filter Cleaning/Replacement:
Regular inspection and cleaning or replacement based on conditions, typically every 5,000-10,000 km (details in manual).
Chain Lubrication And Adjustment:
Regularly, every 500-1000 km or after riding in wet conditions (refer to manual for correct slack).
Fluid Specifications
Brake Fluid:
DOT 4 recommended (verify in manual for specific requirements).
Coolant:
Ethylene glycol-based antifreeze coolant with a 50/50 mix with distilled water (verify in manual).
Fork Oil:
Specific viscosity (e.g., 10W) and quantity per fork leg will be detailed in the manual.
Known Issues
Electrical Connections:
Some older Hyosung models could experience issues with corrosion in electrical connectors if not properly maintained or protected.
Carburetor Tuning:
Carburetors may require periodic adjustment for optimal performance, especially with altitude changes or fuel variations.
Clutch Adjustment:
Clutch lever free play adjustment is crucial for smooth engagement and disengagement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Machinery Inc. is a South Korean manufacturer.
Model Evolution
Lineage:
The Comet GT250 is part of Hyosung's line of sport-oriented motorcycles, evolving from earlier models.
Production
Origin:
South Korea
Market Segment:
Entry-level to mid-range sport motorcycle segment.
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