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Hyosung COMET GT 125-250 Service Repair Manual

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🏷️ Basic Information Identification Make: Hyosung Model: Comet GT125 & GT250 Product Type: Service Repair Manual & Owner's Manual 👋 Introduction Market Position Target Audience: Owners and independent repair shops...
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Hyosung COMET GT 125-250 Service Repair ManualHyosung COMET GT 125-250 Service Repair ManualHyosung COMET GT 125-250 Service Repair ManualHyosung COMET GT 125-250 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Comet GT125 & GT250
Product Type:
Service Repair Manual & Owner's Manual
👋 Introduction
Market Position
Target Audience:
Owners and independent repair shops specializing in Hyosung motorcycles.
Value Proposition:
Provides factory-level repair information, enabling owners to perform maintenance and repairs themselves, saving on dealership costs and ensuring proper vehicle care.
Competitive Analysis
Competitive Advantage:
Offers a definitive source of truth for Hyosung Comet GT models, crucial for maintaining vehicle integrity and resale value, especially given the brand's niche market position in some regions.
Key Features
Visual Aids:
Hundreds of photos and detailed diagrams illustrating disassembly and reassembly procedures.
Technical Diagrams:
Includes comprehensive wiring diagrams for accurate electrical troubleshooting.
📋 Manual Details
Coverage Areas
Covered Models:
Hyosung Comet GT125, Hyosung Comet GT250
Engine Variants Covered:
125cc and 250cc engine configurations
Manual Scope:
Comprehensive maintenance, repair, and operational information
Page Count
Estimated Page Count:
Estimated 300-500 pages (based on typical factory service manuals of this scope)
Manual Type
Manual Type:
Factory Service Manual & Owner's Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, diagnostics, tuning, cooling system, lubrication system, ignition system, fuel system (carburetor/injection depending on year/model), exhaust system, emissions control.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox disassembly and reassembly, chain drive maintenance and adjustment, final drive.
Chassis Suspension:
Front fork overhaul and adjustment, rear shock absorber inspection and replacement, swingarm maintenance, wheel bearing service, steering system.
Braking System:
Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid bleeding and replacement, hydraulic system diagnostics.
Electrical System:
Battery service, charging system (alternator/stator, rectifier/regulator), starting system (starter motor, starter clutch), lighting system (headlight, taillight, turn signals), instrumentation, horn, wiring diagrams for all circuits.
Fuel System:
Fuel tank maintenance, fuel lines, carburetor disassembly/cleaning/adjustment (for GT125/early GT250) or fuel injection system diagnostics (for later GT250 models), fuel pump operation.
Bodywork Cosmetics:
Fairing removal and installation, seat maintenance, fuel tank removal, fenders, and other body panels.
Procedures Included
Maintenance Procedures:
Scheduled maintenance (oil changes, filter replacements, chain lubrication), pre-ride inspections, seasonal storage procedures.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.
Troubleshooting Diagnostics:
Fault finding guides, symptom-based troubleshooting, diagnostic procedures for electrical and mechanical issues.
Technical Specifications Data:
Torque specifications for all fasteners, fluid capacities, clearances, tolerances, electrical resistance values, diagnostic data.
Wiring Diagrams:
Detailed, high-quality wiring schematics for all electrical systems, color-coded for clarity.
Technical Depth
Depth Of Coverage:
Comprehensive; suitable for both novice DIY mechanics and professional technicians. Covers everything from basic owner maintenance to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality
Image Clarity:
Clear, sharp images and diagrams, suitable for printing.
Text Searchability:
Likely text-searchable within the PDF (common for modern digital manuals).
Printable:
Fully Printable
Binding Type
Binding Type:
Digital (PDF)
⚙️ Engine Specifications
Primary Engine Gt125
Engine Type Gt125:
Typically a V-twin, air-cooled, 4-stroke
Displacement Gt125:
125cc
Primary Engine Gt250
Engine Type Gt250:
Typically a V-twin, air-cooled, 4-stroke (later models may feature oil-cooling or minor variations)
Displacement Gt250:
249cc
Performance
Bore X Stroke Gt125:
Varies by specific model year, typically around 44mm x 41mm
Bore X Stroke Gt250:
Varies by specific model year, typically around 57mm x 48.8mm
Compression Ratio Gt125:
Typically around 10.0:1
Compression Ratio Gt250:
Typically around 10.0:1
Horsepower Gt125:
Approx. 13-15 HP (dependent on market regulations and exact model year)
Horsepower Gt250:
Approx. 25-28 HP (dependent on market regulations and exact model year)
Fuel System
Fuel Delivery Gt125:
Carburetor (typically dual Mikuni VM-series or similar)
Fuel Delivery Gt250:
Carburetor (dual) or Fuel Injection (on later/specific models).
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed manual constant mesh
Clutch Type:
Wet, multi-plate
Features
Drive Type:
Chain drive
📐 Dimensions
Exterior
Length Gt125:
Approx. 2170 mm (85.4 in)
Width Gt125:
Approx. 750 mm (29.5 in)
Height Gt125:
Approx. 1140 mm (44.9 in)
Wheelbase Gt125:
Approx. 1445 mm (56.9 in)
Length Gt250:
Approx. 2170 mm (85.4 in)
Width Gt250:
Approx. 750 mm (29.5 in)
Height Gt250:
Approx. 1140 mm (44.9 in)
Wheelbase Gt250:
Approx. 1445 mm (56.9 in)
Weights
Dry Weight Gt125:
Approx. 163 kg (360 lbs)
Dry Weight Gt250:
Approx. 170 kg (375 lbs)
Fuel Tank Capacity:
Approx. 14 Liters (3.7 US gal)
🛡️ Safety Features
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear.
Front Brake Rotor Diameter:
Typically 290mm for GT250, 270mm for GT125.
Rear Brake Rotor Diameter:
Typically 230mm.
Passive Features
Lighting:
Halogen headlight, LED taillight and turn signals (depending on model year/spec).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, fuel gauge, indicator lights. (Digital elements may vary by model year).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may be an optional feature on later GT250 models, but not standard across all variants.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 3,000 km (1,864 miles) or 6 months, whichever comes first. (Refer to manual for exact intervals).
Oil Filter Replacement:
Recommended at every oil change or as specified in the manual.
Spark Plug Replacement:
Typically recommended every 6,000-10,000 km (3,700-6,200 miles).
Valve Clearance Check:
Recommended at initial 1,000 km and then every 6,000 km (3,700 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher motorcycle specific oil. (Verify with manual for specific viscosity and API rating).
Engine Oil Capacity Gt125:
Approx. 1.6 L (1.7 US qt) without filter, 1.8 L (1.9 US qt) with filter.
Engine Oil Capacity Gt250:
Approx. 1.6 L (1.7 US qt) without filter, 1.8 L (1.9 US qt) with filter.
Brake Fluid Type:
DOT 4
Coolant Type:
If liquid-cooled variants exist, typically a 50/50 mixture of ethylene glycol-based coolant and distilled water.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (due to frequent use).
Electrical Gremlins:
Potential for minor electrical issues, especially with aging wiring or connections. The manual's wiring diagrams are essential here.
Carburetor Tuning:
Carburetors may require periodic cleaning and tuning, particularly after long periods of storage or if fuel quality is inconsistent.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Manufacturing Co., Ltd. (South Korea)
Model Evolution
Comet Series Introduction:
The Comet series, known for its cruiser-inspired styling, has been a staple for Hyosung, offering accessible displacement options.
Gt125 Gt250 Relationship:
The GT125 and GT250 share a common platform and design philosophy, differing primarily in engine displacement and associated performance characteristics.
Production
Production Period:
Production spans various years, with the GT125 and GT250 being popular models globally, particularly in the entry-level and middleweight segments.
🏆 Awards & Recognition
Recognitions
General Reputation:
Hyosung motorcycles, including the Comet series, are generally recognized for offering good value for money and a unique V-twin experience at an accessible price point.
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