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2002 Hyosung Comet-GT250 Comet-GT125 Motorcycle Workshop Service Repair Manual

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The Comet GT250 and GT125, produced around the 2002 model year, are sporty motorcycles designed for both spirited riding and everyday use. These V-twin powered machines offer a distinctive styling...
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2002 Hyosung Comet-GT250 Comet-GT125 Motorcycle Workshop Service Repair Manual
The Comet GT250 and GT125, produced around the 2002 model year, are sporty motorcycles designed for both spirited riding and everyday use. These V-twin powered machines offer a distinctive styling and a reliable platform for riders. Known for their accessible performance and the characteristic sound of their V-twin engines, the Comet series provides an engaging riding experience. The GT250, with its 249 cc displacement, and the GT125, featuring a 124 cc engine, cater to different rider needs while sharing the core design and engineering principles. This comprehensive workshop service and repair manual is your definitive guide to maintaining and repairing your Comet GT250 or GT125. It covers all essential aspects, including detailed scheduled maintenance procedures, routine servicing, and in-depth repair information for the engine, transmission, brakes, suspension, electrical systems, and chassis. The manual also provides guidance on troubleshooting, fault code diagnosis, and engine performance tuning, complete with hundreds of illustrations and detailed wiring diagrams. Whether you are a DIY owner or a professional technician, this manual is designed to empower you with the knowledge needed to keep your motorcycle in optimal condition.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Comet GT250
Model Variant:
Comet GT125
Year:
2002
Codes
Vehicle Type:
Motorcycle
Market Segment:
Sportbike/Naked Bike
👋 Introduction
Market Position
Target Audience:
DIY motorcycle owners, independent repair shops, enthusiasts seeking to maintain or restore their Hyosung Comet GT250/GT125.
Competitive Analysis
Value Proposition:
Provides professional-level repair information, enabling significant cost savings on maintenance and repairs compared to dealership service.
Key Features
Completeness:
100% complete, no missing or corrupt pages/sections. Exactly as described.
Ease Of Use:
Features pictures and easy-to-follow directions.
Accessibility:
Instant download available.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Service & Repair
Maintenance Coverage:
Scheduled Maintenance, Routine Servicing
Repair Coverage:
Engine, Transmission, Brakes, Suspension, Electrical, Chassis
Diagnostic Coverage:
Troubleshooting, Fault Code Diagnosis, Engine Performance Tuning
Page Count
Estimated Pages:
Not specified, but described as '100 percent complete'
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Instant Download)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Yes
Engine Rebuilding:
Yes
Brakes System:
Yes
Sunroof System:
Not applicable to motorcycles
Timing Belt:
Not applicable to these models (likely chain-driven)
Wiring Diagrams:
Yes
Troubleshooting Diagnostics:
Yes
Computer Diagnostic Trees:
Yes (likely referring to on-board diagnostics)
Engine Performance:
Yes
Front End Alignment:
Yes (fork alignment, steering head bearing adjustment)
Suspension System:
Yes (front forks, rear shock absorber)
Transmission Removal Installation:
Yes
Air Conditioning:
Not applicable to motorcycles
Transmission In Car Servicing:
Yes (adjustments, fluid changes)
Computer Diagnostic Codes:
Yes
Firing Orders:
Yes
Factory Maintenance Schedules:
Yes
Serpentine Belt Routings:
Not applicable to these models (likely chain-driven)
Timing Belt Service:
Not applicable to these models
Brake Servicing:
Yes
Driving Concerns:
Yes (troubleshooting common ride issues)
U Joint Cv Joint Service:
Not applicable to these models (chain/belt drive)
Vacuum Diagrams:
Yes
Procedures Included
Engine Maintenance:
Oil changes, filter replacement, spark plug service, valve clearance adjustment
Engine Repair:
Piston/cylinder work, crankshaft inspection, camshaft replacement, gasket replacement
Fuel System Service:
Carburetor cleaning/adjustment/rebuild, fuel filter replacement, fuel line inspection
Ignition System Service:
Spark plug replacement, ignition coil testing, CDI unit diagnosis
Cooling System Service:
Coolant flush and fill, radiator inspection, thermostat replacement
Exhaust System Service:
Muffler and pipe inspection, gasket replacement
Transmission Servicing:
Gear oil changes, clutch adjustment, clutch plate replacement
Drive Chain Service:
Inspection, cleaning, lubrication, adjustment, replacement
Brake System Repair:
Brake pad replacement, caliper overhaul, master cylinder service, brake line bleeding, rotor inspection
Suspension Fork Service:
Fork oil change, seal replacement, spring inspection
Rear Shock Servicing:
Inspection, adjustment (preload, damping if applicable)
Wheel Hub Service:
Bearing inspection and replacement, spoke adjustment (if applicable)
Steering System Service:
Steering head bearing adjustment and replacement
Electrical System Troubleshooting:
Battery, charging system, lighting, starter motor, ignition switch
Instrumentation Service:
Speedometer, tachometer, indicator lights
Bodywork Repair:
Fairing repair/replacement, seat removal, fender maintenance
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission rebuilds.
Diagnostics Focus:
Detailed diagnostic trees and troubleshooting guides for common and uncommon issues.
Specifications Detail:
Detailed specifications on every model covered, including torque values and tolerances.
Illustrations Diagrams:
Hundreds of illustrations and diagrams to clarify procedures.
Wiring Schematics Detail:
Complete and detailed wiring diagrams for all electrical systems.
📊 Manual Specifications
File Format
Format:
Digital Download (likely PDF)
Print Quality
Quality Description:
High quality, with clear pictures and easy-to-follow directions.
Binding Type
Binding:
Not applicable (Digital)
Paper Type
Paper Type:
Not applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Gt250 Engine Type:
Air-cooled, 4-stroke, DOHC, V-twin
Gt250 Displacement:
249 cc
Gt125 Engine Type:
Air-cooled, 4-stroke, DOHC, V-twin
Gt125 Displacement:
124 cc
Performance
Gt250 Horsepower Approx:
Approx. 28-30 HP (specifics vary by tuning)
Gt250 Torque Approx:
Approx. 22-24 Nm (specifics vary by tuning)
Gt125 Horsepower Approx:
Approx. 14-16 HP (specifics vary by tuning)
Gt125 Torque Approx:
Approx. 10-12 Nm (specifics vary by tuning)
Fuel System
Fuel Delivery:
Carbureted (likely twin Mikuni or similar)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet multi-plate clutch
📐 Dimensions
Exterior
Gt250 Length Approx:
Approx. 2160 mm
Gt250 Width Approx:
Approx. 750 mm
Gt250 Height Approx:
Approx. 1170 mm
Weights
Gt250 Dry Weight Approx:
Approx. 170 kg
Gt125 Dry Weight Approx:
Approx. 160 kg
🛡️ Safety Features
Ratings
Safety Standards Compliance:
Compliant with relevant motorcycle safety standards for its production year.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake (or drum on some variants).
Lighting:
Halogen headlight, LED taillight (typical for the era).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6 months (refer to manual for exact specifications).
Valve Clearance Check Interval:
Typically every 6,000-10,000 km (critical for V-twin engines).
Spark Plug Replacement Interval:
Typically every 8,000-12,000 km.
Drive Chain Lubrication Interval:
Every 500-1,000 km or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 10W-50 API SG or higher, JASO MA certified (refer to manual for exact viscosity and specification).
Engine Oil Capacity:
Approx. 1.8 - 2.0 Liters (refer to manual for exact capacity with filter change).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification).
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (refer to manual for specific type and mix ratio).
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, and chain/sprockets are common wear items that require regular inspection and replacement.
Potential Electrical Issues:
As with many motorcycles of this era, electrical connections and grounds can sometimes become corroded or loose, requiring attention.
Carburetor Tuning:
Carburetors can require periodic cleaning and tuning for optimal performance, especially if the motorcycle has been sitting for extended periods.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Machinery Inc. (South Korea)
Model Evolution
Comet Lineage:
The Comet series is Hyosung's range of sporty motorcycles, often featuring V-twin engines, offering a balance of style and performance.
Production
Production Period:
The 2002 model year represents a specific iteration of the Comet GT250 and GT125.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific widely recognized industry awards are readily available for this model year.
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