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Hyosung GV250 GT250 EFI Service Repair Manual

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🏷️ Basic Information Identification Make: Hyosung Model: GV250 (Aquila) Model Variant: GT250 EFI Vehicle Type: Cruiser Motorcycle Codes Engine Code: GD250 👋 Introduction Market Position Market Segment: Entry-level to mid-range...
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Hyosung GV250 GT250 EFI Service Repair Manual
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GV250 (Aquila)
Model Variant:
GT250 EFI
Vehicle Type:
Cruiser Motorcycle
Codes
Engine Code:
GD250
👋 Introduction
Market Position
Market Segment:
Entry-level to mid-range cruiser motorcycle, popular for customization and commuting
Competitive Analysis
Key Competitors:
Honda Shadow 750, Kawasaki Vulcan 500, Suzuki Boulevard S40, Yamaha V-Star 650 (in terms of styling and intended use)
Key Features
Design Philosophy:
Classic cruiser styling with a V-twin engine, designed for comfortable riding and accessibility
Efi Advantage:
Electronic Fuel Injection offers improved fuel efficiency, throttle response, and easier cold starts compared to carbureted models
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Approximate Pages:
400+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, piston, rings, cylinder, crankshaft, camshaft, valve train, timing
Engine Electrical:
Ignition system, CDI unit, spark plugs, charging system, stator, regulator/rectifier, starting system
Fuel System:
Electronic Fuel Injection (EFI) system, throttle body, fuel pump, injectors, sensors (MAP, TPS, IAT), ECU diagnostics
Transmission:
Clutch operation, gear shifting mechanism, transmission disassembly and assembly, gear ratios
Chassis:
Frame, swingarm, suspension (front fork, rear shock absorber) disassembly and adjustment
Braking System:
Front and rear brake calipers, master cylinders, brake lines, bleeding procedures, pad replacement
Electrical System:
Wiring diagrams, lighting system, instrumentation, horn, battery, fuses, relays
Cooling System:
Radiator, fan, coolant, hoses, thermostat
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable)
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, valve clearance checks
Troubleshooting:
Diagnostic flowcharts for common issues, error code interpretation for EFI system
Repair Procedures:
Step-by-step instructions for major component overhauls and replacements
Assembly Disassembly:
Detailed guides for taking apart and reassembling all major motorcycle systems
Adjustment Procedures:
Carburetor synchronization (for non-EFI models, though this is EFI), clutch adjustment, throttle cable adjustment, suspension settings
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuild)
Diagnostic Capability:
Includes EFI system diagnostic codes and procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, 45-degree V-twin
Displacement:
249 cc (249 cm³)
Bore X Stroke:
57 mm x 49 mm
Compression Ratio:
11.0:1
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 30-33 HP (varies by market and specific tuning)
Torque:
Approximately 23-25 Nm (varies by market and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Keihin (or similar) components
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
15 Liters (approx.)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Clutch Type:
Wet multi-plate
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2300 mm
Width:
Approx. 830 mm
Height:
Approx. 1120 mm
Wheelbase:
Approx. 1600 mm
Weights
Dry Weight:
Approx. 170-175 kg
Gross Vehicle Weight Rating:
Typically around 350 kg
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant motorcycle safety standards for its era and market
Active Features
Braking System Type:
Disc brakes front and rear (dual piston front, single piston rear common)
Passive Features
Lighting:
Halogen headlamp, LED taillight/indicators (model dependent)
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, and warning lights.
Driver Assistance
ABS:
ABS was an optional feature on some later EFI models.
Connectivity
Diagnostic Port:
OBD-II or proprietary diagnostic connector for EFI system access
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 - 6,000 km or 6 months, whichever comes first (refer to manual for exact spec)
Air Filter Inspection:
Every 6,000 km
Spark Plug Replacement:
Every 12,000 - 16,000 km
Valve Clearance Check:
Every 12,000 - 18,000 km
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA
Engine Oil Capacity:
Approx. 1.8 Liters (with filter change)
Coolant Type:
Ethylene glycol-based antifreeze (50% solution) with corrosion inhibitors
Brake Fluid Type:
DOT 4
Chain Lubricant:
Motorcycle chain lubricant (e.g., SAE 80W-90 gear oil for dry conditions, specialized chain lube)
Known Issues
Common Complaints:
Some owners report occasional starting issues in very cold weather (addressed by EFI), potential for electrical connector corrosion in humid climates, and the need for regular chain maintenance.
Efi Considerations:
EFI system requires clean fuel and proper maintenance of sensors; diagnostic tools may be needed for advanced troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung (part of S&T Motors, now KR Motors)
Model Evolution
Gv250 Introduction:
The GV250 model, also known as the Aquila, was introduced to offer a stylish cruiser option in the smaller displacement segment. The GT250 EFI is an evolution featuring modern fuel injection.
Production
Production Period:
The GV250/GT250 platform has been in production for many years, with EFI versions becoming more prevalent from the late 2000s onwards.
🏆 Awards & Recognition
Recognitions
Awards Received:
N/A - Hyosung motorcycles generally position themselves as value-oriented options rather than award-winning performance machines.
Ratings
Reliability Perception:
Perceived as a reliable option within its price segment, with good support from the manual for maintenance.
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