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Hyosung RX125 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Hyosung Model: RX125 Model Variant: RX125 Type: Motorcycle 👋 Introduction Market Position Segment: Lightweight sport-oriented motorcycle Target Demographic: Commuters, new riders, budget-conscious enthusiasts Competitive Analysis...
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Hyosung RX125 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
RX125
Model Variant:
RX125
Type:
Motorcycle
👋 Introduction
Market Position
Segment:
Lightweight sport-oriented motorcycle
Target Demographic:
Commuters, new riders, budget-conscious enthusiasts
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125, Suzuki GSX-R125
Key Features
Design Philosophy:
Sporty styling, lightweight performance, affordability
Manual Value Proposition:
Enables DIY maintenance and repair, reduces reliance on costly dealer services, promotes understanding of vehicle mechanics
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Intended Audience:
Mechanics and DIY persons
Page Count
Page Count:
Not specified, but comprehensive
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, repair, and checks
Cooling System:
Radiator, hoses, coolant, fan (if applicable)
Fuel System:
Carburetor/Injection system, fuel pump, fuel lines, tank
Ignition System:
Spark plugs, ignition coils, CDI unit
Exhaust System:
Muffler, exhaust pipes, gaskets
Transmission:
Gearbox, clutch, shifting mechanism
Drivetrain:
Chain, sprockets, rear wheel hub
Brakes:
Front and rear brake systems (hydraulic or cable), master cylinder, calipers, pads, discs
Suspension:
Front forks (telescopic), rear shock absorber(s), linkages
Steering:
Handlebars, steering stem, bearings
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring harness, fuses
Instrumentation:
Speedometer, tachometer, indicator lights
Bodywork:
Fairings, seat, fenders, fuel tank panels, chassis components
Procedures Included
Maintenance:
Regular servicing, lubrication, adjustments, fluid changes
Troubleshooting:
Diagnosis of common problems, fault finding guides
Repair:
Component repair, part replacement, engine rebuilds
Disassembly Assembly:
Step-by-step instructions for taking apart and putting back together components
Checks:
Inspections for wear, damage, and correct operation
Installation:
Procedures for installing new parts or accessories
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to in-depth repair and diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (typical for official PDFs)
Printability:
Printable pages
Print Quality
Image Resolution:
High resolution (expected for factory manual diagrams)
Diagrams Illustrations:
Detailed diagrams, schematics, and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled (common for this class)
Displacement:
Approximately 125cc (specifics vary by market and sub-model)
Bore X Stroke:
Refer to manual for exact specifications
Compression Ratio:
Refer to manual for exact specifications
Performance
Horsepower:
Typically in the 10-15 HP range (regulated for licensing in many regions)
Torque:
Refer to manual for exact specifications
Fuel System
Fuel Delivery:
Carburetor or Electronic Fuel Injection (EFI), depending on model year and market
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Refer to manual for exact specifications (typically 8-12 liters)
🔧 Transmission
Standard
Transmission Type:
Manual, constant mesh
Number Of Gears:
Typically 6-speed
Features
Clutch Type:
Wet, multi-plate
Gear Ratios:
Detailed in manual
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications
Overall Width:
Refer to manual for exact specifications
Overall Height:
Refer to manual for exact specifications
Wheelbase:
Refer to manual for exact specifications
Weights
Dry Weight:
Refer to manual for exact specifications (typically 120-140 kg)
Curb Weight:
Refer to manual for exact specifications
Cargo
Cargo Capacity:
N/A (Motorcycle)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety is assessed differently than automobiles)
Active Features
Braking System:
Disc brakes front and rear (often with optional ABS)
Lighting:
Headlight, taillight, turn signals
Passive Features
Frame Construction:
Steel twin-spar or diamond frame
Tires:
Sport-oriented tire profile for grip
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
ABS:
Optional on certain model years and markets
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific mileage/time intervals (typically every 3,000-6,000 km or 6-12 months)
Chain Lubrication Adjustment:
Regularly, as per manual recommendations (e.g., every 500-1000 km)
Valve Clearance Check:
Refer to manual for specific intervals (e.g., every 10,000-20,000 km)
Spark Plug Replacement:
Refer to manual for specific intervals
Fluid Specifications
Engine Oil:
Refer to manual for specific grade (e.g., SAE 10W-40 or 15W-50), API classification (e.g., SG or higher), and JASO MA/MA2
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, mixed with distilled water (refer to manual for specific type and ratio)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for specific type)
Fork Oil:
Refer to manual for specific type and viscosity (e.g., SAE 10W)
Known Issues
Electrical Gremlins:
Some owners report occasional minor electrical issues, particularly with aging wiring or connectors (covered in troubleshooting section).
Carburetor Tuning:
Carbureted models may require periodic tuning or cleaning for optimal performance, especially with fuel quality variations.
Vibration At Speed:
Common in single-cylinder engines of this class; addressable through proper balancing and maintenance.
Suspension Softness:
Stock suspension can sometimes feel a bit soft for heavier riders or aggressive riding; fork oil weight can be adjusted.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung (South Korea)
Parent Company:
Part of the Hyosung Group, known for diverse manufacturing
Model Evolution
Introduction Period:
The RX125 has been produced in various iterations, with significant updates in styling and technology over the years.
Technological Advancements:
Shift from carbureted engines to fuel injection, improved suspension and braking systems over different model years.
Production
Manufacturing Location:
Primarily South Korea, with potential assembly in other regions.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Hyosung models generally compete on value and features rather than widespread critical acclaim from major automotive publications.
Ratings
Reliability Ratings:
Variable, often depends on maintenance and specific model year. The manual is key to ensuring reliability.
Certifications
Emission Standards:
Meets relevant emission standards for its production year and market (e.g., Euro 3/4/5).
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