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HYOSUNG SF50 PRIMA Service Repair Manual 99-ON

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🏷️ Basic Information Identification Make: Hyosung Model: SF50 Prima Sub Model: Prima Product Type: Service Repair Manual Codes Model Code: SF50 Production Years Covered: 1999 onwards 👋 Introduction Market Position...
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HYOSUNG SF50 PRIMA Service Repair Manual 99-ON
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
SF50 Prima
Sub Model:
Prima
Product Type:
Service Repair Manual
Codes
Model Code:
SF50
Production Years Covered:
1999 onwards
👋 Introduction
Market Position
Market Segment:
Lightweight scooter, urban mobility, entry-level commuter
Competitive Analysis
Competitors:
Competes with other 50cc scooters from brands like Honda (Dio, Today), Yamaha (Jog), Suzuki (Address), and Kymco.
Key Features
Target Audience:
New riders, commuters seeking economical transportation, individuals looking for a simple and reliable scooter.
Value Proposition:
Affordability, ease of operation, low running costs, straightforward maintenance, making it ideal for DIY enthusiasts.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical Repair, Maintenance, Troubleshooting, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Page Count:
Hundreds (precise number not specified, but described as extensive)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, lubrication system, cooling system, fuel system, ignition system, exhaust system, emissions control
Transmission Drivetrain:
Automatic transmission (CVT) overhaul, clutch operation, gearbox maintenance, final drive
Chassis Suspension:
Front suspension (telescopic fork), rear suspension (swingarm, shock absorber), steering system
Braking System:
Front disc brake, rear drum brake, brake system maintenance and bleeding
Electrical System:
Lighting system (headlight, taillight, turn signals), charging system (stator, rectifier/regulator), battery, starter motor, ignition switch, wiring diagrams, fuses
Body Frame:
Body panels, fairings, seat, storage compartment, frame inspection, mounting hardware
Wheels Tires:
Wheel bearing maintenance, tire inspection and replacement, valve stem maintenance
Procedures Included
Maintenance Procedures:
Oil change intervals and specifications, air filter replacement, spark plug inspection/replacement, coolant checks, brake fluid checks, drive belt inspection, general lubrication
Troubleshooting Diagnostics:
Common problems and solutions, diagnostic flowcharts, error code interpretation (if applicable)
Repair Rebuild Procedures:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly of major vehicle systems
Torque Specifications:
Precise torque values for critical fasteners across all systems
Technical Depth
Depth Of Information:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF, allowing for easy navigation and keyword searching. Likely optimized for digital viewing and printing.
Print Quality
Print Quality Notes:
PDF format suggests high-quality digital reproduction of original documentation, including diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
49.2 cc (approximate, standard for 50cc class)
Cooling System:
Forced air-cooled
Performance
Horsepower:
Typically around 6-7 HP (specific figures may vary by year/region)
Torque:
Low to mid-range torque optimized for city acceleration
Fuel System
Fuel Delivery:
Carburetor (specific model like Mikuni VM series is common)
Fuel Type:
Unleaded gasoline
Oil Mixing:
Automatic oil injection system (pre-mix not required)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Engine Maintenance
Spark Plug Type:
NGK CR7HSA or equivalent (typical for this class)
Air Filter Type:
Foam element, likely user-serviceable
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Optional Transmissions:
None (CVT is standard)
Features
Drive System:
V-belt drive to rear wheel
Transmission Fluid:
Gear oil for final drive (specific viscosity to be detailed in manual)
📐 Dimensions
Exterior
Length:
Approx. 1700-1750 mm (typical for 50cc scooters)
Width:
Approx. 670-700 mm
Height:
Approx. 1050-1100 mm
Weights
Dry Weight:
Approx. 75-85 kg (typical for 50cc scooters)
Fuel Capacity:
Approx. 5-6 liters
Wheels Tires
Front Tire Size:
3.00-10 or 90/90-10 (common for this class)
Rear Tire Size:
3.00-10 or 90/90-10
Wheelbase:
Approx. 1200-1250 mm
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant safety regulations for its class and market of origin (e.g., ECE standards if for European markets).
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake. Designed for predictable stopping in urban conditions.
Lighting:
Headlight, taillight, brake light, turn signals for visibility.
Passive Features
Frame Construction:
Steel frame providing structural integrity.
Rider Controls:
Ergonomic handlebar controls for ease of use.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrument cluster with speedometer, odometer, fuel gauge, and indicator lights. No advanced infotainment features expected.
Driver Assistance
Driver Assistance Features:
None (basic scooter design)
Connectivity
Connectivity Options:
None
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000-1500 km or 6 months (typical, refer to manual for exact)
Air Filter Cleaning:
Every 1000 km or as needed based on operating conditions
Spark Plug Check:
Every 1000-2000 km
Transmission Oil Change:
Every 5000 km or annually (final drive gear oil)
Brake Fluid Replacement:
Every 2 years or 20,000 km
Fluid Specifications
Engine Oil Type:
Typically SAE 10W-30 or 10W-40, API SF/SG/SH/SJ or higher (2-stroke oil for injection system, separate from engine oil).
Two Stroke Oil Type:
High-quality JASO FD or API TC rated 2-stroke scooter oil
Final Drive Gear Oil:
SAE 80W-90 API GL-4 or GL-5 (specific viscosity to be confirmed in manual)
Brake Fluid Type:
DOT 3 or DOT 4 (confirm in manual)
Known Issues
Common Problems:
Carburetor clogging due to infrequent use, wear on CVT components (drive belt, rollers), weak starter motor solenoid, electrical connections (corrosion), fuel line degradation. The manual will provide diagnostic steps for these.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Hyosung Motorcycles:
Hyosung (now often branded as S&T Motors or KR Mobility) has a history in producing motorcycles, scooters, and ATVs, often known for value-oriented products.
Model Evolution
Sf50 Prima Lineage:
The SF50 Prima is a long-standing model in Hyosung's scooter lineup, indicative of its popularity and practicality in its segment. Updates typically focus on minor styling tweaks and compliance with emissions regulations over the years.
Production
Production Locations:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Awards Certifications:
Specific awards are not typically highlighted for models of this class, but its longevity and continued production suggest market acceptance and reliability within its segment.
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