Target Audience:
Repair shops and individuals involved in the maintenance and servicing of Hyster J2.00XL, J2.50XL, and J3.00XL forklift trucks.
Value Proposition:
A critical resource for maintaining the operational efficiency and longevity of Hyster J series forklifts.
Manual Value:
Provides essential part identification and illustrations crucial for efficient ordering and replacement of components, saving time and minimizing downtime.
Visual Aid Quality:
Features 'tons of pictures and diagrams' for clear visualization of parts and assemblies.
Delivery Method:
Instant download via secure payment processor, eliminating shipping costs and delivery wait times.
Content Summary:
This COMPLETE Parts Manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
Market Segment:
Electric counterbalanced forklift trucks, competing with manufacturers like Toyota, Komatsu, Caterpillar, and Yale in the industrial equipment sector.
Primary Coverage:
Hyster J2.00XL (J40XL), J2.50XL (J50XL), J3.00XL (J60XL) [B168] Forklift Trucks
Specific Systems Covered:
Frame, Drive Axle, Steering, Brake/Accelerator, Electrical, Hydraulic, Mast assemblies (Vista & Global, 2-Stage & 3-Stage, FFL & LFL variants), Optional components
Mast Codes:
Specific mast model codes (e.g., A507, C562) are listed, indicating precise part coverage for various mast designs.
Purpose:
Designed for repair shops and individuals when ordering parts for their Hyster Forklift Trucks.
Utility:
Essential for accurate part ordering and identification.
Compatibility:
Windows, Mac, Linux, iOS (iPhone/iPad), Android
Digital Features:
Searchable and bookmarked for efficient information retrieval.
Zoom Capability:
Can be zoomed for detailed viewing.
Frame And Chassis:
Detailed diagrams and part numbers for the structural components of the forklift.
Drive Axle:
Comprehensive breakdown of the drive axle assembly, including gears, bearings, and housing.
Steering System:
Illustrations and part identification for the steering column, linkages, and hydraulic components.
Braking And Acceleration:
Details on brake mechanisms (e.g., drum, disc), pedal assemblies, and accelerator controls.
Electrical System:
Component identification for wiring harnesses, switches, control modules, lighting, and battery systems.
Hydraulic System:
Diagrams and part numbers for hydraulic pumps, cylinders, hoses, valves, and reservoirs.
Mast Assemblies:
Detailed coverage of various mast configurations: Vista and Global series, two-stage and three-stage, with FFL (Full Free Lift) and LFL (Limited Free Lift) designations, including specific model codes (A507, C507, C562, A508, C508, C563, A509, C509, C564).
Optional Components:
Identification of parts for optional equipment or configurations.
Mast Variations:
Specifically details multiple mast configurations, including standard and full free lift options across different mast types (Vista/Global, 2-stage/3-stage) and model codes, highlighting the manual's specificity.
Overall Scope:
Covers every part of your Hyster J2.00XL (J40XL), J2.50XL (J50XL), J3.00XL (J60XL) [B168] Forklift Trucks inside and out.
Part Identification:
Identification and illustration of all individual parts required for maintenance and repair.
Assembly Disassembly:
Illustrations guide the user through the correct assembly and disassembly of various sub-assemblies and components.
Index Type:
Includes a Numerical Index for quick part number lookups.
Depth Level:
Comprehensive parts catalog for ordering replacement parts, illustrating assemblies, sub-assemblies, and detail parts for service replacement.
Diagram Detail:
Illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
Quality:
High-quality PDF, searchable text, bookmarked for easy navigation.
Viewing Requirements:
Requires Adobe PDF Reader.
Storage Options:
Can be saved to hard-drive and burned to CD-ROM.
Searchability:
Full text search functionality enables rapid location of specific components or section titles.
Printability:
Printable pages for physical reference.
Binding:
N/A (Digital Download)
Delivery Method Advantage:
Instant Download eliminates shipping costs and waiting for delivery.
Paper:
N/A (Digital Format)
Completeness Status:
100% Complete and Intact, no missing/corrupt pages or sections.
Engine Type:
Electric (as indicated by 'J' series designation for Hyster electric forklifts).
Power Delivery:
Designed for industrial material handling, focusing on torque and consistent power output for lifting and transport operations.
Operational Characteristics:
Electric powertrain offers smooth acceleration, quiet operation, and lower running costs compared to internal combustion engines.
Fuel Type:
N/A (Electric - Battery Powered)
General Guideline:
While this is a parts manual, it implicitly supports maintenance by providing access to replacement part part numbers. Refer to the Hyster Service Manual for specific intervals.
Hydraulic Fluid:
Parts for hydraulic systems are covered, enabling replacement of components requiring hydraulic fluid. Specific fluid types would be detailed in the service manual.
Wear Items:
Parts for common wear items such as steer axle components, brake parts, and mast chain/rollers are thoroughly illustrated.
Part Procurement:
Facilitates proactive maintenance and repair by providing direct access to part numbers for potentially problematic areas.
Manufacturer:
Hyster is a well-established global manufacturer of material handling equipment, known for its durable and reliable forklifts.
J Series Context:
The 'J' series typically denotes Hyster's electric forklift range, designed for versatile indoor and outdoor applications where emissions and noise reduction are important.
Model Number Convention:
J2.00XL (J40XL) indicates a 2000 kg (4000 lbs) capacity model, with 'XL' signifying a specific series or configuration within Hyster's electric forklift line.
Production Era:
The [B168] designation likely refers to a specific generation or update within the Hyster J series, common in industrial equipment documentation.