Target Audience:
Owner-operators, maintenance teams, repair shops specializing in material handling equipment
Value Proposition:
Most complete service repair manual ever compiled, offering significant cost savings over dealership-specific resources.
Completeness:
Covers all major systems of the specified Hyundai forklift models.
Diagnostic Tools:
Includes troubleshooting guides for key systems.
Visual Aids:
Features high-quality diagrams for clarity in repair and maintenance procedures.
General:
Safety Hints, Specifications, Operational Checkout Record Sheet
Unit Function:
Structure, Removal and Installation of Unit
Power Train:
Structure and Operation, Operation and Maintenance, Disassembly and Assembly, Adjustment
Brake System:
Structure and Function, Operational Checks and Troubleshooting, Test and Adjustment, Disassembly and Assembly
Steering System:
Structure and Function, Operational Checks and Troubleshooting, Test and Adjustment, Disassembly and Assembly
Hydraulic System:
Structure and Function, Operational Checks and Troubleshooting, Disassembly and Assembly
Electric System:
Component Location, Electrical Circuit, Monitoring System, Cluster Indication, Switches, Electrical Component Specification, Connectors, Troubleshooting
Mast:
Structure, Operational Checks and Troubleshooting, Adjustment, Removal and Installation
Maintenance:
Operation and Maintenance, Scheduled Service (implied), Fluid Checks
Repair:
Disassembly and Assembly of major systems, Component Replacement
Troubleshooting:
Diagnostic procedures for Brake, Steering, Hydraulic, and Electric systems
Adjustment:
Brake System Adjustment, Mast Adjustment
Depth:
Comprehensive, suitable for Do-It-Yourselfers and professional technicians
Engine Type:
Diesel (implied by 'D' in model names - e.g., 110D)
Power Output:
Specific horsepower/torque figures not detailed in product description, but tailored to 11,000 - 16,000 lbs capacity range.
Engine Maintenance:
Covered in Power Train System section: Operation and maintenance, Disassembly and assembly, Adjustment.
Transmission Type:
Automatic transmission is standard for this class of forklift (likely hydrostatic or torque converter, specific type not stated).
Transmission Coverage:
Structure and Operation, Operation and Maintenance, Disassembly and Assembly, Adjustment of the Power Train System.
Lifting Capacity Range:
11,000 lbs (110D) to 16,000 lbs (160D)
Operating Weight:
Specific operating weights are not detailed but would be substantial for this capacity range, typically in the 10,000-20,000+ kg range depending on configuration.
Safety Standard Compliance:
Implied adherence to industrial safety standards (e.g., ANSI/ITSDF B56.1), detailed in 'Safety Hints' section.
Safety Features Coverage:
Operational checkout procedures, brake system checks, steering system checks, and electrical monitoring system indications relate to active safety.
Structural Safety:
Structure sections for unit, brake system, steering system, mast, and hydraulic system contribute to passive safety understanding.
Infotainment Systems:
Not applicable to industrial forklifts.
Driver Assistance Features:
Monitoring system and cluster indications within the Electrical System section provide diagnostic and operational feedback, functioning as primitive driver assistance.
Connectivity Options:
Not applicable to this class of equipment.
Preventive Maintenance:
Detailed service intervals for various components (engine, transmission, hydraulics, etc.) are expected within the 'Operation and Maintenance' sections.
Engine Oil:
Specific engine oil viscosity and API rating would be detailed in the 'Specifications' and 'Operation and Maintenance' sections.
Hydraulic Fluid:
Hydraulic fluid type, viscosity, and capacity are crucial and covered within the Hydraulic System sections.
Transmission Fluid:
Transmission fluid type and capacity are detailed in the Power Train System sections.
Coolant:
Engine coolant type and mixture ratio are standard specifications typically found in the General Specifications.
Common Failures:
The manual's troubleshooting sections are designed to address common issues, which for forklifts can include hydraulic leaks, brake wear, electrical connector failures, and mast chain adjustments.
Filter Replacement:
Replacement procedures and recommended filter part numbers (for oil, fuel, hydraulic, air) are standard content in service manuals.
Manufacturer:
Hyundai Heavy Industries (HHI) - Material Handling Division
Series:
7E Series - represents an evolutionary stage in Hyundai's forklift design, likely incorporating technological advancements over previous series.
Production Period:
The '7E' designation suggests a specific production era for these models, likely within the last 10-15 years, but specific year range not provided.
