Model:
Forklift Truck 110D/130D/140D/160D-7E
Product Type:
Service Repair Manual
Engine Variant:
Diesel (implied by 'D' in model designation)
Capacity Designations:
110D (11,000 kg), 130D (13,000 kg), 140D (14,000 kg), 160D (16,000 kg)
Model Codes:
110D-7E, 130D-7E, 140D-7E, 160D-7E
Market Niche:
Heavy-duty industrial forklifts for demanding material handling applications.
Manual Benefits:
Cost savings through DIY repairs, easy-to-follow step-by-step instructions, accessible for all skill levels, instant access.
Ease Of Use:
Emphasis on 'very easy to follow, step-by-step instructions' enhances user experience for maintenance and repair tasks.
Target Audience:
Forklift owners, maintenance technicians, repair shops, fleet managers.
Competitive Landscape:
Hyundai forklifts compete with other major manufacturers in the heavy-duty segment such as Caterpillar, Komatsu, Hyster, Yale, and Kalmar, offering a balance of performance, durability, and value.
Coverage Areas:
General Information, Unit Removal/Installation, Power Train System, Brake System, Steering System, Hydraulic System, Electric System, Mast
Manual Type:
Service Repair Manual
Section Breakdown:
8 main sections with multiple groups within each, providing granular detail on each system.
System Overview:
Provides a holistic view of the forklift's systems, enabling a comprehensive understanding of how they interact.
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Printability:
All pages printable
Product Name:
Hyundai Forklift Truck 110D/130D/140D/160D-7E Service Repair Manual
Systems Covered:
Structure, Power Train, Brakes, Steering, Hydraulics, Electrical, Mast
Power Train Detail:
Structure and Operation, Operation and Maintenance, Disassembly and Assembly, Adjustment.
Brake System Detail:
Structure and Function, Operational Checks and Troubleshooting, Test and Adjustment, Disassembly and Assembly.
Steering System Detail:
Structure and Function, Operational Checks and Troubleshooting, Test and Adjustment, Disassembly and Assembly.
Hydraulic System Detail:
Structure and Function, Operational Checks and Troubleshooting, Disassembly and Assembly.
Mast Detail:
Structure, Operational Checks and Troubleshooting, Adjustment, Removal and Installation.
Procedures Included:
Safety Hints, Specifications, Operational Checkout, Removal and Installation, Structure and Operation, Operation and Maintenance, Disassembly and Assembly, Adjustment, Operational Checks, Troubleshooting, Test and Adjustment, Component Location, Electrical Circuits, Monitoring Systems, Cluster Indications, Switches, Electrical Component Specifications, Connectors
Electrical Troubleshooting:
Includes specific troubleshooting steps for electrical issues, leveraging wiring diagrams and component specifications.
Hydraulic Troubleshooting:
Detailed steps for diagnosing and resolving issues within the hydraulic system, such as leaks, pressure drops, or slow cylinder operation.
Technical Depth:
Comprehensive diagnostic and repair procedures for all major vehicle systems, including detailed disassembly, assembly, and adjustment guidance.
Rebuild Procedures:
The 'Disassembly and Assembly' sections for major components like the powertrain, brakes, steering, hydraulics, and mast indicate comprehensive rebuild capabilities.
Electrical Component Specs:
Specifics on electrical components, including their ratings and functions, aid in diagnosis and replacement.
Engine Type:
Diesel (Specific model engine not listed, but 'D' in model name signifies Diesel. Likely a reliable industrial diesel engine from a reputable manufacturer like Mitsubishi, Yanmar, or Cummins, depending on the specific build year and region).
Power Output:
Not explicitly stated, but optimized for torque and sustained operation in heavy lifting. Actual HP/kW figures would be model-specific and available within the manual's specifications section.
Maintenance Coverage:
Includes operation, maintenance, disassembly, assembly, and adjustment procedures for the engine and its related systems (as part of the Power Train System).
Filter Replacement:
Information on air filters, fuel filters, oil filters, and hydraulic filters, including part numbers and replacement intervals, will be present.
Engine Components Coverage:
The 'Power Train System' section likely details engine components relevant to repair and maintenance.
Engine Operation Coverage:
Detailed explanation of engine structure and operation for optimal performance and troubleshooting.
Transmission Type:
Likely a hydrostatic or torque converter automatic transmission designed for heavy-duty forklift operation, providing smooth power delivery and precise control.
Transmission Features:
Covered under 'Power Train System' including structure, operation, maintenance, disassembly, assembly, and adjustment.
Lifting Capacity Range:
11,000 kg to 16,000 kg (24,250 lbs to 35,275 lbs approximately)
Operating Weight:
Significant for heavy-duty forklifts; detailed specifications (tare weight, axle loads) will be found within the manual.
Technical Specifications Availability:
The manual's 'Specifications' section (Section 1, Group 2) is crucial for obtaining detailed dimensional, weight, and performance data specific to each model variant.
Safety Section Coverage:
Dedicated 'Safety Hints' group in Section 1, and safety-related information integrated throughout all system repair procedures.
Safety Emphasis:
A dedicated section for safety hints underscores the manufacturer's commitment to safe operation and maintenance practices.
Active Safety Coverage:
Implied coverage of brake system, steering system, and hydraulic system operation which are critical for active safety.
Passive Safety Coverage:
Structural integrity and mast stability information are crucial for passive safety, covered in relevant sections.
Electrical System Depth:
Detailed coverage of component location, electrical circuits, monitoring systems, cluster indicators, switches, electrical component specifications, and connectors, along with troubleshooting guides.
Monitoring Systems Coverage:
Includes information on the forklift's monitoring system (e.g., warning lights, gauges) to ensure safe and efficient operation.
General Service Intervals:
The manual will detail recommended service intervals for engine oil changes, filter replacements, hydraulic fluid checks, brake inspections, and other critical maintenance tasks. Specific intervals depend on operating hours and conditions.
Hydraulic System Maintenance:
Guidance on hydraulic fluid changes, filter replacements, and system pressure checks will be provided.
Engine Oil Specification:
Specific API classification, viscosity grade (e.g., SAE 15W-40), and capacity will be provided in the 'Specifications' section (Group 2, Section 1).
Hydraulic Fluid Specification:
Details on the recommended hydraulic fluid type (e.g., ISO VG category, specific OEM approvals) and capacity will be available.
Transmission Fluid Specification:
If applicable, the type and grade of transmission fluid will be specified.
Coolant Specification:
If the forklift is liquid-cooled, the coolant type and mix ratio will be specified in the manual.
Brake Fluid Specification:
The correct brake fluid type (e.g., DOT 3, DOT 4) and reservoir capacity will be outlined.
Common Wear Items:
Common wear items on heavy-duty forklifts include hydraulic hoses, cylinder seals, brake pads/linings, steer axle components, and mast rollers. Troubleshooting sections will guide identification and repair.
Common Hydraulic Issues:
Troubleshooting for common hydraulic issues such as pump wear, valve body problems, and cylinder seal leaks will be covered.
Diagnostic Coverage:
The manual covers diagnostic procedures for electrical systems, hydraulic systems, and mechanical components, enabling technicians to identify faults.
Troubleshooting Methodology:
The manual provides systematic troubleshooting guides for various systems, aiding in the identification of faults and their resolution.
Manufacturer:
Hyundai Heavy Industries (a division of Hyundai Corporation)
Hyundai Heavy Industries Focus:
Established expertise in construction equipment, shipbuilding, and industrial machinery, translating to robust forklift design.
Series Designation:
7E Series, indicating an evolution from previous generations with technological updates and improvements.
Manufacturing Focus:
Hyundai is known for robust and reliable heavy equipment, including forklifts built for industrial and port environments.
