Target Audience:
Owners and technicians of Hyundai 15/18/20BT-7 and 16/18/20B-7 series forklift trucks
Value Proposition:
Provides essential factory-level repair and maintenance information for a fraction of the cost of official dealer service, enabling cost-effective upkeep.
Detail Level:
High level of detail, including step-by-step instructions and visual aids, facilitating accurate repairs.
Accessibility:
Instant download in a widely compatible PDF format, ensuring immediate access to critical information.
General Information:
Safety Hints, Specifications, Periodic Replacement
Major Components:
Removal and Installation of Major Components and Units
Powertrain:
Structure, Operation, Troubleshooting, Disassembly, and Assembly of the Powertrain System
Brakes:
Structure, Function, Operational Checks, Troubleshooting, Tests, and Adjustments of the Brake System
Steering:
Structure, Function, Operational Checks, Troubleshooting, Disassembly, and Assembly of the Steering System
Hydraulics:
Structure, Function, Operational Checks, Troubleshooting, Disassembly, and Assembly of the Hydraulic System
Electrical:
Component Location, Electrical Circuits, and Electric Components
Mast Systems:
Mast Structure, Operational Checks, Troubleshooting, Adjustment, and Removal/Installation
Frame And Chassis:
While not a distinct section, frame and chassis inspection and repair would be integrated into major component removal/installation and general maintenance.
Estimated Pages:
Varies by specific model, but described as '100 percents complete and intact' with 'hundreds of photos and illustrations.'
Type:
Factory Service Repair Workshop Manual
File Format:
PDF Download
Compatibility:
All PC based Windows operating systems & Mac
Printability:
All pages are printable
Requirements:
Adobe PDF Reader & WinZip
All Systems:
Engine, Powertrain, Brakes, Steering, Hydraulics, Electrical, Mast, and General Components
Maintenance:
Periodic replacement schedules, fluid checks, and general upkeep
Repair:
Step-by-step instructions for disassembly, assembly, and repair of all major systems
Troubleshooting:
Detailed troubleshooting guides for powertrain, brake, steering, hydraulic, and electrical systems
Diagnostics:
Operational checks, tests, and adjustments for various systems
Adjustment Procedures:
Covers adjustments for brake systems, mast systems, and potentially other components for optimal performance and safety.
Depth:
Comprehensive, covering everything from basic safety and specifications to complete unit disassembly and reassembly, suitable for both DIY and experienced mechanics.
Diagnostic Tools:
While the manual itself is the primary tool, it implies the use of standard mechanical and electrical diagnostic tools for troubleshooting and repair.
Searchability:
Assumed searchable text within PDF for efficient information retrieval
Resolution:
High quality, with detailed illustrations and hundreds of photos.
Binding:
N/A (Digital Download)
Paper Quality:
N/A (Digital Download - printable to user's choice)
Delivery Method:
Instant download, eliminating shipping time and costs.
Engine Type Inference:
Likely internal combustion (diesel or LPG) based on typical forklift applications for these models, though specific engine details (like displacement, power, torque) are not explicitly listed in the product description.
Performance Data:
Not specified in product description, but the manual would contain these details for the covered models.
Fuel Type Inference:
Likely Diesel or LPG, depending on the specific 'BT' (Battery Electric or potentially 'Best Torque' internal combustion) and 'B' (likely internal combustion) designations. Manual would clarify.
Engine Variants Covered:
The manual would detail specific engine options for each forklift model variant (e.g., specific diesel engines, LPG engines, or electric motor specifications if BT-7 denotes battery electric).
Transmission Type:
Not explicitly detailed in product description. Given forklift application, likely hydrostatic or torque converter automatic, or potentially direct drive for electric models.
Optional Features:
Not specified.
Transmission Coverage:
Structure and Operation, Troubleshooting, Disassembly and Assembly of the Powertrain System
Dimensions Coverage:
Specifications section likely covers dimensional data for each model variant (15BT-7, 18BT-7, 20BT-7, 16B-7, 18B-7, 20B-7).
Interior Coverage:
Not explicitly mentioned but operator compartment ergonomics might be covered within component removal/installation.
Lift Capacity Inference:
Model numbers (15, 18, 20) likely indicate lift capacity in hundreds of pounds or kilograms, e.g., 1500 kg, 1800 kg, 2000 kg or 3000 lbs, 3500 lbs, 4000 lbs. Manual would confirm.
Weight Coverage:
Specifications section would detail operating weight and potentially axle load ratings.
Safety Rating Coverage:
The 'Safety Hints' section will detail critical safety procedures and warnings for operation and maintenance.
Active Safety Coverage:
Focus is on mechanical and operational safety; specific active electronic safety features are unlikely for forklifts of this era unless specified.
Passive Safety Coverage:
Operator protection, structural integrity, and safe component handling will be implied through repair procedures and safety warnings.
Infotainment Features:
Not applicable for forklift trucks.
Driver Assistance Features:
Likely limited to basic operational controls; advanced driver assistance systems (ADAS) are not typically found on forklifts of this generation.
Connectivity Features:
Not applicable for forklift trucks.
Maintenance Schedule:
The 'Periodic replacement' section and general maintenance procedures within each system's coverage will detail recommended service intervals for various components and fluids.
Fluid Types:
The manual's 'Specifications' and relevant system sections will detail required hydraulic fluid, transmission fluid, engine oil (if applicable), brake fluid, and coolant specifications.
Common Problems:
Troubleshooting sections for each system are designed to address common issues, such as hydraulic leaks, brake fade, powertrain performance problems, and electrical faults.
Filter Replacement:
While not explicitly stated, a comprehensive service manual would typically include part numbers for filters (oil, fuel, hydraulic, air) within its specifications or replacement sections.
Hyundai Construction Equipment:
Hyundai Heavy Industries is a major global manufacturer with a long history in heavy equipment, including forklifts.
Bt B Series:
The BT-7 and B-7 series represent specific generations of Hyundai's internal combustion or electric forklift lines, indicating advancements in design and technology over previous models.
Model Designations:
The BT-7 and B-7 series are specific model lines within Hyundai's forklift offerings, representing a particular engineering phase. 'BT' could indicate a battery-electric variant or a specific engine/transmission configuration.
Production Period:
Specific production years are not stated, but the '7' designation often implies a model series from the late 1990s to the 2000s.
