Value Proposition:
Designed to empower users to perform their own maintenance and repairs, saving time and money with the confidence only an original factory manual can provide.
Readability:
Features easy-to-read text sections.
Visuals:
Includes top-quality diagrams for clear instruction.
Information Completeness:
Described as a 'Complete Informational Book' for the specified forklift models.
Content Scope:
A complete informational book providing everything needed to perform service and repair tasks.
Manual Value:
Positions the manual as a cost-saving tool and an essential resource for owners and technicians familiar with the Hyundai brand.
Diy Support:
Promotes DIY repairs, highlighting the manual's usability for owner maintenance.
Cost Savings:
Explicitly stated benefit of saving time and money by performing repairs independently.
Primary Coverage:
Comprehensive service, repair, and workshop information for Hyundai 15L, 18L, and 20L(G)-7M Forklift Trucks.
Specific Groups Covered:
General information (safety, specifications, periodic replacement), Unit removal/installation, Power train system, Brake system, Steering system, Hydraulic system, Electric system, Mast.
Type:
Service Repair Workshop Manual
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader & WinZip
Authenticity:
Original Factory Hyundai Service Repair Manual.
Powertrain:
Structure, operation, troubleshooting, disassembly, and assembly of the power train system.
Braking:
Structure, function, operational checks, troubleshooting, testing, and adjustment of the brake system.
Steering:
Structure, function, operational checks, troubleshooting, disassembly, and assembly of the steering system.
Hydraulics:
Structure, function, operational checks, troubleshooting, disassembly, and assembly of the hydraulic system.
Electrical:
Component location, electrical circuits, component specifications, connector destinations, and troubleshooting for the electric system.
Mast Assembly:
Structure, operational checks, troubleshooting, adjustment, and removal/installation of the mast.
Component Identification:
The Electrical System section includes 'Component location' and 'Connector destination', aiding in component identification and wiring.
Maintenance:
Periodic replacement of components, operational checks, and general maintenance procedures.
Repair:
Detailed disassembly and assembly procedures for major systems, including powertrain, brakes, steering, hydraulics, and mast.
Troubleshooting:
Extensive troubleshooting guides for power train, brake, steering, hydraulic, and electrical systems.
Installation:
Procedures for removal and installation of key units and assemblies, including the mast.
Adjustments:
Specific adjustment procedures for systems like the brake system and mast are included.
Unit Servicing:
Covers removal and installation of major functional units.
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for professional technicians and skilled DIY users.
Diagnostic Capability:
The troubleshooting sections provide diagnostic procedures to identify the root cause of malfunctions.
Electrical Diagnostics:
Specific troubleshooting for electrical components and connectors is a key feature.
System Reconstruction:
The detailed disassembly and assembly sections support full system reconstruction.
Print Quality:
High-quality diagrams and easy-to-read text sections.
Print Capability:
All pages are printable.
Paper Type:
Not applicable (digital format)
Searchable Text:
PDF format typically allows for searchable text, enhancing ease of use for finding specific information.
Diagram Quality:
Emphasized as 'top quality diagrams', crucial for understanding complex assemblies and procedures.
Sectioned Content:
The manual is logically organized into sections and groups for efficient navigation.
PDF Reader Requirement:
Requires Adobe PDF Reader for optimal viewing.
Winzip Requirement:
May require WinZip for extraction if the PDF is part of a compressed archive.
Engine Type:
Information pertains to forklifts, implying internal combustion engines. Specific engine models and designations (e.g., diesel, LPG) would be detailed within the manual's 'Specifications' and 'Power Train System' sections. Based on '15L/18L/20L(G)', 'G' often indicates LPG or a specific engine series.
Engine Details:
Specific engine performance figures (horsepower, torque) will be found in Section 1, Group 2: Specifications. This manual is expected to cover the specific engines used in the 15L, 18L, and 20L(G)-7M models.
Fuel System Coverage:
Detailed information on the fuel system, including components, operation, and troubleshooting, would be included within the 'Power Train System' section. Specific fuel types (e.g., LPG) would be a key detail.
Lpg Specifics:
Given the '(G)' in the model designation, the manual is expected to provide in-depth information on LPG fuel systems, including tank mounting, regulators, vaporizers, and fuel lines.
Engine Diagnostics:
Troubleshooting for the power train system will encompass engine-related issues.
Engine Servicing:
The power train system coverage will include essential engine maintenance and servicing procedures.
Power Train Maintenance:
Comprehensive engine and transmission maintenance procedures are included in the Power Train System section.
Power Train Operation:
Detailed explanation of how the power train system operates, including the engine and transmission.
Transmission Coverage:
The 'Power Train System' section (Section 2) will detail transmission structure, operation, troubleshooting, and disassembly/assembly. This would typically cover hydrostatic or torque converter automatic transmissions common in forklifts.
Transmission Features:
Specific transmission features, gear ratios, and fluid requirements (if applicable) will be detailed within Section 2 and Section 1, Group 2 (Specifications).
Transmission Troubleshooting:
Dedicated troubleshooting for the power train system will assist in identifying and resolving transmission-related problems.
Transmission Disassembly Assembly:
Detailed procedures for complete disassembly and reassembly of the transmission are provided.
Transmission Component Details:
Details on transmission components, their function, and interaction within the powertrain are provided.
Transmission Fluid Type:
Transmission fluid specifications would be listed in Section 1, Group 2.
Powertrain Issue Diagnosis:
Specific troubleshooting guidance for power train related issues is provided.
Model Capacities:
The manual covers 15L, 18L, and 20L(G) models, indicating lift capacities of approximately 1500kg, 1800kg, and 2000kg respectively. Detailed dimensions would be in Section 1, Group 2 (Specifications).
Operating Weight:
Operating weight specifications for each model (15L, 18L, 20L(G)-7M) would be located in Section 1, Group 2.
Lift Capacity:
The '15L', '18L', '20L' in the model names directly correspond to the approximate lift capacities in hundreds of kilograms.
Vehicle Weights:
Vehicle weight specifications (e.g., operating weight, axle loads) are available in the general specifications section.
Lift Height And Capacity:
While specific lift heights are not listed, the capacities (15L, 18L, 20L) and mast information will indirectly relate to lifting capabilities. Full specs in Section 1, Group 2.
Model Variants:
Covers 15L, 18L, and 20L(G) variants, differing primarily in load capacity and potentially powertrain configuration.
Safety Hints:
Section 1, Group 1 is dedicated to Safety Hints, providing crucial information for safe operation and maintenance.
Operator Training Support:
The safety hints section serves as a critical reference for safe operator practices.
Operator Safety Guidelines:
The Safety Hints section will cover critical information regarding operator safety, load handling, and pre-operation checks.
Operator Environment Safety:
Implicitly covered by general safety guidelines for forklift operation.
Electrical Handling Precautions:
Safety hints for working on the electrical system are implied within the comprehensive safety section.
Hazard Identification:
Safety hints are crucial for identifying potential hazards during operation and maintenance.
Electrical System Complexity
Electrical Circuit Diagrams:
Detailed electrical circuit diagrams are provided in Section 7, Group 2, essential for understanding and diagnosing electrical faults.
Electrical Troubleshooting Tools:
The electrical section includes connector destinations and troubleshooting, aiding in the use of diagnostic tools.
Electrical Component Specs:
Specifications for individual electrical components are provided in Section 7, Group 3.
Wiring Diagrams:
Comprehensive electrical circuit diagrams are a key component of the electrical system coverage.
Periodic Replacement:
Section 1, Group 3 is dedicated to Periodic Replacement, outlining scheduled maintenance and component life cycles.
Fluid Details:
Fluid specifications for engine oil, hydraulic fluid, transmission fluid, and coolant will be detailed in Section 1, Group 2 (Specifications).
Hydraulic Fluid Type:
Specification for the appropriate hydraulic fluid viscosity and type will be provided to ensure proper operation of the hydraulic system.
Lubrication Points:
While not explicitly listed as a section, lubrication points and recommendations are typically integrated into maintenance procedures or general specifications.
Troubleshooting Focus:
The manual's extensive troubleshooting sections across various systems are designed to address common and uncommon operational issues.
Maintenance Issue Resolution:
Troubleshooting guides are integral to identifying and resolving issues encountered during routine maintenance.
Operational Checks:
Operational checks are a fundamental part of the maintenance and troubleshooting procedures outlined for all major systems.
Periodic Checks:
Periodic replacement and operational checks form the basis of scheduled maintenance.
Fluid Capacities:
Fluid capacities for various systems (engine, hydraulic, transmission) will be detailed in Section 1, Group 2.
Manufacturer:
Hyundai Heavy Industries (HHI) is a major global manufacturer of construction equipment, including forklifts.
Model Series:
The '-7M' designation indicates a specific generation or series within Hyundai's forklift product line, likely featuring technological and design updates over previous models.
Manufacturing Origin:
Produced by Hyundai, a global industrial conglomerate.
Model Codes Meaning:
15L, 18L, 20L refer to load capacities (in hundreds of kg), and '(G)' likely indicates a gas/LPG fuel option or specific engine variant.
Model Generation:
The '-7M' series represents a specific generation of Hyundai forklifts.
Model Series Context:
The -7M series represents a specific iteration of Hyundai's forklift technology.
