Model:
20B-7, 25B-7, 30B-7, 32B-7 Forklift Truck
Model Code Suffix:
B-7 Series
Vehicle Type:
Industrial Forklift Truck
Year Of Coverage:
Not specified, but implied for the B-7 series production run.
Chassis Codes:
20B-7, 25B-7, 30B-7, 32B-7
Target Audience:
First-time owners, amateur mechanics, professional technicians.
Competitive Landscape:
This manual serves a specific niche within the material handling equipment sector, catering to owners and technicians of Hyundai forklifts, competing with manuals for similar capacity forklifts from brands like Toyota, Hyster, and Clark.
Key Benefit:
Enables correct procedure execution, facilitates preventive maintenance, reduces downtime and repair costs.
Ease Of Use:
Easy to read type, providing all necessary information for procedures.
Coverage Areas:
Comprehensive coverage of the Hyundai 20B-7, 25B-7, 30B-7, and 32B-7 Forklift Truck models.
Page Count:
Not specified in product information, but typical for comprehensive workshop manuals.
Manual Type:
Workshop Service Repair Manual
Manual Style:
Service Repair Manual, designed for in-depth technical guidance.
File Format:
PDF Download
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Systems Covered:
General Information, Unit Removal/Installation, Power Train System, Brake System, Steering System, Hydraulic System, Electric System, Mast.
Power Train Detail:
Detailed coverage includes structure, operation, troubleshooting, disassembly, and assembly of the power train, encompassing engine and transmission components.
Brake System Detail:
Covers structure, function, operational checks, troubleshooting, tests, and adjustments for the brake system.
Steering System Detail:
Includes structure, function, operational checks, troubleshooting, and disassembly/assembly for the steering system.
Mast Functionality:
Detailed coverage of mast structure, operation, adjustments, and removal/installation (Section 8) ensures comprehensive understanding and maintenance of the lifting mechanism.
Procedures Included:
Safety Hints, Specifications, Periodic Replacement, Major Components Removal/Installation, Structure and Operation, Troubleshooting, Disassembly and Assembly, Operational Checks, Tests and Adjustments, Component Location, Electrical Circuit Diagrams, Mast Structure, Mast Operational Checks, Mast Adjustment, Mast Removal/Installation.
Disassembly Assembly Scope:
Procedures for disassembly and assembly are provided for critical systems like the Power Train, Steering, and Hydraulic systems, enabling component-level repair.
Electrical Diagnostics:
Includes electrical circuit diagrams (Section 7, Group 2) and component identification, facilitating electrical system troubleshooting and repair.
Technical Depth:
Comprehensive, suitable for amateur owners to professional technicians, covering detailed procedures for repair and maintenance.
Diagnostic Capabilities:
Extensive troubleshooting sections across multiple systems indicate a high level of diagnostic information, enabling identification of root causes for malfunctions.
Engine Type:
Not specified, but typical for this class of forklift would be internal combustion (gasoline, LPG, diesel) or electric. Specific engine model and details would be within the manual's Power Train System section.
Horsepower Range:
Variable based on specific model (20B-7, 25B-7, 30B-7, 32B-7) and engine option. Detailed specs would be in Section 2, Group 2 (Specifications).
Fuel Type:
Likely Diesel, Gasoline, or LPG for internal combustion models; Battery-electric for electric models. Specifics in Section 3 (Power Train System).
Engine Model Identification:
Specific engine model numbers would be listed within Section 1, Group 2 (Specifications) and detailed in Section 3 (Power Train System).
Engine Cooling System:
Details on the engine's cooling system, likely including radiator, fan, thermostat, and coolant specifications, would be covered within the Power Train System section.
Transmission Type:
Likely hydrostatic transmission or torque converter automatic, common in forklifts of this capacity. Detailed information in Section 3 (Power Train System).
Transmission Features:
Includes structure, operation, troubleshooting, disassembly, and assembly procedures. Likely covers forward/reverse control, speed adjustment.
Transmission Fluid Type:
Likely specific ATF or hydraulic fluid. Specification details would be in Section 1, Group 2 (Specifications) and Section 3, Group 3 (Disassembly and assembly).
Lifting Capacity:
Model dependent: Approximately 2000kg (20B-7), 2500kg (25B-7), 3000kg (30B-7), 3200kg (32B-7) at standard load center. Full specifications in Section 2, Group 2.
Mast Type:
Various mast configurations available (e.g., Duplex, Triplex). Details on structure, operation, and adjustment in Section 8 (Mast).
Operating Weight:
Model dependent, typically in the range of 4000-5000 kg. Exact operating weight would be listed in Section 1, Group 2 (Specifications).
Tyre Specifications:
Standard tyre sizes and types for different operating conditions would be listed in Section 1, Group 2 (Specifications).
Safety Emphasis:
Dedicated 'Safety Hints' section (Section 1, Group 1) highlighting critical safety procedures for operation and maintenance.
Operator Safety:
Manual likely covers safe operating practices, emergency stops, load handling safety, and pre-operation checks.
Electrical System Coverage:
Includes component location, electrical circuit diagrams, and details on electric components (Section 7), crucial for diagnostics and repair of electrical issues.
Hydraulic System Coverage:
Detailed coverage of structure, function, operational checks, troubleshooting, and disassembly/assembly of the hydraulic system (Section 6), vital for lift and tilt functions.
Control Systems:
The manual would detail the operation of control levers, steering wheel, dashboard indicators, and safety interlocks specific to the B-7 series.
Periodic Maintenance:
Covered in Section 1, Group 3 (Periodic replacement), suggesting scheduled maintenance items and intervals are detailed.
Fluid Specifications:
Detailed fluid types (e.g., engine oil, hydraulic fluid, transmission fluid, brake fluid) and capacities would be found in Section 1, Group 2 (Specifications) and throughout system-specific sections.
Troubleshooting Coverage:
Dedicated troubleshooting sections for Power Train, Brake, Steering, Hydraulic, Electric, and Mast systems (e.g., Section 3, Group 2; Section 4, Group 2; etc.), indicating common problems and diagnostic steps are covered.
Preventive Maintenance Focus:
The product description explicitly mentions the importance of performing routine, preventive maintenance to avoid premature failure and unnecessary repairs.
Routine Checks:
Section 1, Group 3 covers periodic replacements, implying a structured maintenance schedule including checks and replacements at defined intervals (e.g., daily, weekly, monthly, yearly).
Filter Part Numbers:
While not explicitly stated, service manuals of this nature typically include part numbers for filters (oil, fuel, hydraulic, air) in the specifications or replacement sections.
Lubrication Points:
Typical service manuals include lubrication charts and schedules for all grease points, which would likely be found in the periodic maintenance or general specifications sections.
Brand Heritage:
Hyundai Heavy Industries (HHI) is a major global manufacturer with a long history in heavy equipment, including material handling solutions.
Series Generation:
The 'B-7' designation typically signifies a specific generation or series of forklift trucks, implying iterative design improvements over previous models.
Manufacturing Origin:
Likely manufactured by Hyundai Heavy Industries in South Korea or their global production facilities.
