Series:
35D-7, 40D-7, 45D-7, 35DS-7, 40DS-7, 45DS-7
Manual Product Name:
Hyundai Forklift Truck 35D/40D/45D-7 35DS/40DS/45DS-7 Service Repair Manual Download
Vehicle Type:
Industrial Forklift Truck
Drive Type:
Rear-wheel drive (typical for forklifts)
Target Audience:
Forklift technicians, mechanics, service departments, and owners of Hyundai 35D/40D/45D-7 and 35DS/40DS/45DS-7 forklift trucks requiring detailed repair and maintenance information.
Value Proposition:
Provides a single, comprehensive resource for all service and repair needs, eliminating the need for multiple, fragmented documentation sources. Offers instant access and printability.
Completeness:
Stated as the 'most complete service repair manual' for the specified models.
Delivery:
Instant download, no shipping costs or waiting for physical media.
Utility:
Essential for accurate diagnosis, repair, and maintenance, ensuring optimal performance and longevity of the forklift.
Primary Coverage:
Service, repair procedures, assembling, disassembling, wiring diagrams
Specific Systems Covered:
General (Safety, Specifications, Periodic Replacement), Unit Function (Major Components, Removal/Installation), Power Train, Brake System, Steering System, Hydraulic System, Electric System, Mast
Page Count:
Not specified in product information, but implied to be comprehensive.
Manual Type:
Service Repair Manual
Delivery Method:
Instant Download
Engine Related:
Power Train System (Structure, Operation, Troubleshooting, Disassembly/Assembly)
Powertrain:
Power Train System (Structure, Operation, Troubleshooting, Disassembly/Assembly)
Braking:
Brake System (Structure, Function, Operational Checks, Troubleshooting, Test, Adjustment)
Steering:
Steering System (Structure, Function, Operational Checks, Troubleshooting, Disassembly/Assembly)
Hydraulic:
Hydraulic System (Structure, Function, Operational Checks, Troubleshooting, Disassembly/Assembly)
Electrical:
Electric System (Component Location, Electrical Circuit, Component Specification, Connector Destination, Troubleshooting)
Chassis And Body:
Mast (Structure, Operational Checks, Troubleshooting, Adjustment, Removal/Installation), Major Components Removal and Installation
Maintenance:
Periodic replacement, Operational checks, Test and adjustment
Repair And Overhaul:
Disassembly and assembly of major units and systems, Component troubleshooting, Repair procedures
Diagnostics:
Troubleshooting sections for Power Train, Brake, Steering, Hydraulic, and Electric Systems
Depth:
Comprehensive, covering detailed service, repair, assembly, disassembly, and troubleshooting for all major systems.
Engine Type:
Diesel (implied by 'D' in model names, common for this class of forklift)
Engine Details:
Specific engine model and specifications (e.g., displacement, HP, torque) not provided in product description. Likely powered by a robust diesel engine suitable for industrial applications.
Fluid Capacities And Types:
Specific fluid capacities (e.g., engine oil, coolant, hydraulic fluid) and types are detailed within the manual's 'Specifications' and 'Periodic replacement' sections.
Filter Part Numbers:
Likely covered within the 'Specifications' and 'Periodic replacement' sections of the manual. Specific part numbers would require accessing the manual.
Transmission Type:
Automatic transmission with torque converter is standard for this class of forklift.
Optional Transmission:
Not specified, but less common for industrial forklifts.
Powertrain Operation:
Detailed in the 'Power Train System' section, covering structure, operation, troubleshooting, and disassembly/assembly.
Lifting Capacity:
3500kg (3.5 ton), 4000kg (4.0 ton), 4500kg (4.5 ton) based on model numbers.
Mast Type:
Various mast types (e.g., duplex, triplex) would be detailed in the 'Mast' section, including their specific dimensions and operational parameters.
Operating Weight:
Specific operating weights for each model (35D/DS-7, 40D/DS-7, 45D/DS-7) are detailed in the 'Specifications' section of the manual.
Safety Standards:
The manual includes a 'Safety Hints' section, indicating adherence to relevant industrial safety standards for forklift operation and maintenance.
Active Safety Systems:
Likely includes features such as audible reverse alarms, warning lights, and operator presence systems. Detailed operational aspects would be in the manual.
Passive Safety Features:
Overhead guard, seat belts, and structural integrity for operator protection. Specifics are covered in the 'General' section, including safety hints.
Infotainment Systems:
Not applicable to industrial forklift trucks in the same manner as passenger vehicles. Focus is on operational controls and monitoring.
Operator Aids:
May include features like electronic parking brake, specific operational modes, or diagnostic displays. Details would be in the relevant system sections of the manual.
Telematics Or Connectivity:
Unlikely for this generation of industrial forklift, focus is on mechanical and electrical systems.
Electrical System Features
Control Systems:
The 'Electric System' section covers component location, electrical circuits, and component specifications, vital for understanding the operational control systems.
Maintenance Schedule:
The manual contains a 'Periodic replacement' section which outlines recommended service intervals and replacement schedules for key components and fluids.
Engine Oil Type:
Specific engine oil viscosity and API classification are detailed in the manual's 'Specifications' section.
Hydraulic Fluid Type:
Hydraulic fluid type and viscosity grade required for the hydraulic system are specified in the manual.
Transmission Fluid Type:
Transmission fluid type and capacity are detailed within the 'Power Train System' and 'Specifications' sections.
Common Problems:
The 'Troubleshooting' sections within each system (Power Train, Brake, Steering, Hydraulic, Electric) address common operational issues and provide diagnostic guidance.
Diagnostic Approach:
The manual provides a structured approach to diagnosing problems based on symptoms, facilitating efficient repair.
Hyundai Construction Equipment:
Hyundai Heavy Industries, the parent company, has a long history in heavy equipment manufacturing, extending to material handling equipment like forklifts.
Series Designation:
The '-7' designation typically signifies a specific generation or series of Hyundai forklift trucks, indicating iterative improvements in design, performance, and technology.
Production Period:
The '-7' series models were likely produced within a specific timeframe in the 2000s or early 2010s, though exact production years are not detailed in the product description.
