Model:
HBR14-7/HBR15-7/HBR18-7/HBR20-7/HBR25-7 Forklift Truck
Vehicle Type:
Counterbalance Forklift Truck
Product Codes:
HBR14-7, HBR15-7, HBR18-7, HBR20-7, HBR25-7
Model Series:
HBR-7 Series
Target User:
First-time owner/amateur to professional technician
Usability:
Easy to read type, provides all information needed to perform procedures correctly
Benefit:
Helps prevent premature failure and unnecessary repairs through routine/preventive maintenance
Value Proposition:
Offers detailed technical information to empower users in performing maintenance and repairs, potentially reducing service costs.
Primary Coverage:
Workshop Service and Repair
Specific Models Covered:
Hyundai HBR14-7, HBR15-7, HBR18-7, HBR20-7, HBR25-7
Scope:
Comprehensive repair and maintenance for the specified Hyundai forklift models.
Estimated Page Count:
Variable (typically 500-1500 pages for comprehensive forklift manuals, exact count not specified but implied to be extensive)
Type:
Workshop Service Repair Manual
Electrical System:
Component location, electrical circuit diagrams, component specifications
Power Train System:
Detailed explanation of how the engine and transmission work together, including clutch or torque converter operation.
Brake System:
Structure and function, operational checks, troubleshooting, testing and adjustment
Steering System:
Structure and function, operational checks, troubleshooting
Hydraulic System:
Structure and function, operational checks, troubleshooting, disassembly and assembly
Mast:
Structure, operational checks, troubleshooting, adjustment, removal and installation
General Information:
Safety hints, specifications, and periodic replacement schedules.
Routine Maintenance:
Periodic replacement of components, general maintenance procedures
Disassembly Assembly:
Major components, power train, hydraulic system
Troubleshooting:
Detailed diagnostic procedures for power train, brake, steering, hydraulic, and mast systems
Removal Installation:
Procedures for major components and the overall unit.
Adjustment:
Includes adjustments for brakes, mast mechanisms, and other critical components.
Depth:
Comprehensive, suitable for amateur to professional technicians
Diagnostic Capability:
Includes troubleshooting for all major systems, enabling in-depth problem diagnosis.
Repair Complexity:
Covers procedures from basic adjustments to full component rebuilds.
Engine Type:
Internal Combustion Engine (Diesel or LPG, specific details not provided but implied by forklift classification)
Engine Configuration:
Likely inline 4-cylinder or similar configuration, optimized for forklift duty cycles (specifics in manual).
Typical Power Output:
Varies by model and engine option, but designed for heavy lifting capacities (specific HP/kW not detailed)
Fuel Type:
Likely Diesel or LPG/Gasoline, depending on specific forklift configuration (detailed in manual)
Transmission Type:
Automatic Transmission (Hydrostatic or Torque Converter type typical for forklifts, detailed in manual)
Features:
Designed for smooth power delivery and precise control during lifting and maneuvering operations.
Transmission Variants:
While standard is automatic, specific internal variations or control systems may exist and are detailed.
Lift Capacity Range:
1400 kg (HBR14-7) to 2500 kg (HBR25-7)
Lift Height:
Various mast configurations available, lift height specifications are detailed in the manual.
Fork Dimensions:
Standard fork dimensions and specifications relevant to load handling.
Operating Weight:
Specific operating weights not provided, but typical for this capacity range.
Load Center:
Load center specifications are critical for forklift operation and will be detailed.
Operational Controls:
Manual details operation of hydraulic controls, steering, and power train for optimal performance.
Electrical System Integration:
Covers wiring diagrams and component identification for electrical system diagnostics.
Instrument Panel:
Covers indicators, warning lights, and operational displays.
Preventive Maintenance:
Guidance on periodic replacement and routine checks to ensure longevity and prevent failure.
Filter Replacement:
Schedule for replacing air, oil, fuel, and hydraulic filters.
Lubrication Points:
Schedule for greasing and lubrication of all moving parts.
Fluid Types:
Details for engine oil, hydraulic fluid, transmission fluid, and coolant will be specified within the manual.
Hydraulic Fluid Type:
Specific type and viscosity of hydraulic fluid required (e.g., ISO VG 46).
Engine Oil Type:
Specific engine oil viscosity grade and API service category (e.g., API CI-4 15W-40).
Troubleshooting Focus:
The manual addresses common issues and provides diagnostic steps for various systems.
Periodic Replacement:
Identifies components requiring regular replacement based on usage and time.