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Hyundai XG250 XG300 XG350 Service Repair Workshop Manual 2003 ONWARDS

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🏷️ Basic Information Identification Make: Hyundai Model: XG250/XG300/XG350 Production Years Covered: 2003 onwards Codes Internal Platform Code: XG (First Generation) 👋 Introduction Market Position Vehicle Segment: Full-size luxury sedan /...
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Taper: Car
Distributeur:
Hyundai
UGS: 193292
Mots clés: 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 Car Cars Featured Grandeur Hyundai XG250 XG300 XG350
Hyundai XG250 XG300 XG350 Service Repair Workshop Manual 2003 ONWARDS
🏷️ Basic Information
Identification
Make:
Hyundai
Model:
XG250/XG300/XG350
Production Years Covered:
2003 onwards
Codes
Internal Platform Code:
XG (First Generation)
👋 Introduction
Market Position
Vehicle Segment:
Full-size luxury sedan / Executive car
Target Demographic:
Professionals, executives, and families seeking a comfortable and well-equipped mid-to-upscale sedan.
Competitive Analysis
Key Competitors:
Domestic: Ford Taurus, Chevrolet Impala. Japanese: Toyota Avalon, Honda Accord (higher trims), Nissan Maxima. European: BMW 5 Series (older generations), Mercedes-Benz E-Class (older generations).
Key Features
Value Proposition:
Offered a premium experience and significant features for its price point, challenging established luxury marques.
Distinguishing Factors:
Spacious interior, comfortable ride, powerful V6 engines, comprehensive feature list often found in more expensive vehicles.
📋 Manual Details
Coverage Areas
Model Variants Covered:
All models and trim levels of Hyundai XG250, XG300, and XG350 for model year 2003 and beyond.
Page Count
Estimated Page Count:
Extensive, likely exceeding 1500 pages given 'A-Z' coverage and inclusion of wiring schematics.
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, component testing, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system (belts/chains).
Engine Performance:
Fuel injection system, ignition system, emission control systems, turbocharger (if applicable), engine diagnostics.
Transmission:
Automatic transmission (likely 4-speed or 5-speed depending on model/year), transmission control unit (TCU), hydraulic systems, clutch packs, torque converter, service and overhaul procedures.
Drivetrain:
Front-wheel drive (FWD) system, drive axles, CV joints, differential (if integrated).
Braking System:
Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System) components and diagnostics, parking brake system.
Suspension System:
Front suspension (e.g., MacPherson struts, control arms), rear suspension (e.g., multi-link), shock absorbers, springs, bushings, alignment specifications.
Steering System:
Power steering system (hydraulic), steering rack, tie rods, steering column.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), power windows, power mirrors, central locking.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant circuits, compressor, evaporator, condenser, blower motor, climate control unit.
Body Interior:
Interior trim removal and installation, seats, dashboard, door panels, headliner, carpeting.
Body Exterior:
Body panels, bumpers, doors, hood, trunk lid, glass replacement, seals.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, safety control modules.
ECM PCM Diagnostics:
Engine Control Module (ECM) / Powertrain Control Module (PCM) functions, diagnostic trouble codes (DTCs), data stream analysis, reset procedures.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake fluid flush.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting trees.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and repair for all major vehicle systems.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle circuits, including power distribution, ground points, and component connectivity.
Technical Depth
Depth Of Coverage:
Factory High-Detailed. Covers everything from basic maintenance to complex diagnostic and repair procedures, including internal component overhauls.
Diagnostic Tools:
Information pertaining to the use of Hyundai-specific diagnostic tools (e.g., GDS - Global Diagnostic System) and general OBD-II scanners.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
All pages are printable, with the capability to enlarge images for detailed viewing.
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 250:
G6CU (3.0L Lambda V6)
Engine Code 300:
G6CU (3.0L Lambda V6)
Engine Code 350:
G6CU (3.5L Lambda V6)
Performance
Horsepower 250:
Approximately 200-204 hp (varies slightly by year/market)
Torque 250:
Approximately 210-217 lb-ft (varies slightly by year/market)
Horsepower 300:
Approximately 200-204 hp (same as 2.5L in some markets)
Torque 300:
Approximately 210-217 lb-ft (same as 2.5L in some markets)
Horsepower 350:
Approximately 200-203 hp (initial models), later models around 215-225 hp for the 3.5L.
Torque 350:
Approximately 217-230 lb-ft (initial models), later models around 235-240 lb-ft for the 3.5L.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Automatic Transmission (likely 4-speed 'H-Matic' or 5-speed depending on engine and model year)
Optional
Optional Transmission:
N/A (Typically automatic only for this generation)
Features
Transmission Features:
Sequential shift mode (Shiftronic/H-Matic) allowing manual selection of gears.
📐 Dimensions
Exterior
Length:
Approx. 196.1 inches
Width:
Approx. 72.2 inches
Height:
Approx. 57.5 inches
Wheelbase:
Approx. 110.2 inches
Weights
Curb Weight:
Approx. 3,500 - 3,700 lbs (varies by model and equipment)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Likely 4-star or 5-star for driver and passenger (refer to specific model year tests).
IIHS Side Impact Rating:
Likely Good or Acceptable (refer to specific model year tests).
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), Traction Control System (TCS) on some models, Electronic Stability Control (ESC) on later models.
Passive Features
Passive Safety Features:
Front dual-stage airbags, front side-impact airbags, front and rear side curtain airbags (on some models), seat belt pre-tensioners, active front head restraints (on some models).
💡 Technology Features
Infotainment
Audio System:
Premium audio systems available (e.g., Infinity), CD player, cassette deck (early models), AM/FM radio.
Navigation System:
Optional GPS navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Connectivity Features:
Limited by era; typically basic power accessories, not advanced Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).
Timing Belt Replacement:
Approximately every 90,000 - 100,000 miles (critical for the V6 engines; consult manual for exact interval).
Transmission Fluid Change:
Recommended every 60,000 miles for automatic transmission fluid (ATF).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified, synthetic recommended for optimal performance and longevity).
Engine Oil Capacity:
Approximately 4.5 - 5.0 quarts (4.2 - 4.7 liters) with filter change, depending on engine size.
Transmission Fluid Type:
Hyundai Genuine ATF SP-III or equivalent DEXRON III/MERCON equivalent (confirm with manual).
Coolant Type:
Hyundai Genuine Long Life Antifreeze/Coolant (Blue) or equivalent G-05 type coolant.
Known Issues
Common Issue Engine Mounts:
Premature wear of engine mounts leading to vibration, especially at idle.
Common Issue O2 Sensors:
Failure of oxygen sensors can lead to poor fuel economy and check engine lights.
Common Issue Transmission:
Occasional reports of transmission harshness or slipping, often related to fluid maintenance or valve body issues.
Common Issue Timing Belt Tensioner:
Potential failure of the timing belt tensioner, emphasizing the importance of timely belt replacement.
📚 Vehicle History
Brand Heritage
Hyundai Global Positioning:
Established as a mass-market manufacturer with increasing aspirations in the premium and luxury segments.
Model Evolution
Xg Series Introduction:
The XG series (XG250, XG300, XG350) represented Hyundai's first significant foray into the large, premium sedan market in North America, aiming to compete with established Japanese and American luxury sedans.
Segment Transition:
The XG series was eventually succeeded by the Hyundai Azera, which continued the tradition of a large, comfortable, and feature-rich sedan.
Production
Manufacturing Location:
South Korea (Hyundai Motor Company)
🏆 Awards & Recognition
Recognitions
Initial Reception:
Received positive reviews for its value, comfort, and feature content relative to its price point.
Safety Awards:
May have received good safety ratings from agencies like NHTSA and IIHS for its time, contributing to buyer confidence.
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