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IH International Harvester 806 Service Repair Manual

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The International Harvester (IH) 806 Tractor, produced from approximately 1963 to 1967, represents a robust and reliable medium-duty agricultural machine. Known for its durable construction and powerful IH engines, including...
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Taper: Tractor
UGS: 99820
IH International Harvester 806 Service Repair Manual
The International Harvester (IH) 806 Tractor, produced from approximately 1963 to 1967, represents a robust and reliable medium-duty agricultural machine. Known for its durable construction and powerful IH engines, including the DT-360 diesel variant, this tractor was designed to meet the demanding needs of farmers and agricultural contractors. Its versatile hydraulic systems, available transmission options (including optional powershift), and strong pulling power made it a competitive choice in its segment. The IH 806 was engineered for longevity and performance, earning a reputation for dependability and solid value. This comprehensive workshop repair service manual provides detailed information for the maintenance, troubleshooting, and repair of the IH International Harvester 806 Tractor. It covers essential systems such as the engine, transmission, hydraulics, steering, braking, and electrical components, offering step-by-step instructions for disassembly, repair, and overhaul. The manual includes crucial technical specifications, diagnostic guidance, and schematics, making it an indispensable resource for owners, mechanics, and technicians aiming to maintain the optimal performance and extend the service life of their 806 tractor.
🏷️ Basic Information
Identification
Make:
International Harvester (IH)
Model:
806 Tractor
Product Name:
IH International Harvester 806 Service Repair Manual
Product Description:
IH International Harvester 806 Tractor Workshop Repair Service Manual PDF Download
👋 Introduction
Market Position
Tractor Segment:
Medium-duty agricultural tractor.
Target User:
Farmers, agricultural contractors, tractor restorers, and maintenance technicians.
Competitive Analysis
Key Competitors Era:
John Deere 3020/4020, Ford 5000/7000, Massey Ferguson 165/175, Allis-Chalmers 180/190.
Key Features
Tractor Attributes:
Robust construction, reliable IH engines, versatile hydraulics, available with various transmissions (including powershift options).
Manual Value Proposition:
Essential for maintaining peak performance, diagnosing issues, and extending the service life of the IH 806 tractor.
📋 Manual Details
Coverage Areas
Coverage Statement:
Comprehensive service, maintenance, and troubleshooting for IH International Harvester 806 Tractor.
Page Count
Page Count:
Varies by specific edition, but typically extensive for this era of tractor.
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cooling system, lubrication, fuel system, intake and exhaust, ignition system (if applicable), starting system, charging system.
Transmission Systems:
Clutch, gearbox (speed transmission), power take-off (PTO) drive, differential, final drives, hydraulic powershift transmission (if equipped).
Hydraulic Systems:
Hydraulic pump, control valves, cylinders, lift arms, remote hydraulic outlets, hydraulic fluid specifications.
Steering Systems:
Manual steering, power steering components and troubleshooting.
Braking Systems:
Brake band adjustment, brake system maintenance and repair.
Electrical Systems:
Wiring diagrams, starter motor, alternator, battery, lighting, instrument panel.
Chassis And Body:
Frame, drawbar, fenders, operator platform, dashboard, hood.
Procedures Included
Maintenance Procedures:
Lubrication schedules, filter replacement, fluid checks and changes, belt adjustments, battery maintenance.
Troubleshooting Guides:
Systematic diagnostics for common performance issues, starting problems, hydraulic malfunctions, transmission faults.
Repair Procedures:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly.
Overhaul Instructions:
Detailed guidance for complete engine rebuilds, transmission overhauls, and hydraulic system component replacement.
Adjustments:
Clutch adjustment, brake adjustment, PTO engagement, governor adjustments.
Technical Depth
Depth Of Coverage:
Comprehensive; suitable for professional mechanics and experienced DIY technicians.
Diagnostic Information:
Includes specifications for testing components, identifying wear limits, and diagnosing faults.
Schematics And Diagrams:
Contains hydraulic schematics, electrical wiring diagrams, and exploded view diagrams for parts identification.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically text-searchable for quick information retrieval.
Printability:
Printable pages for convenient on-site reference.
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Model Options:
Typically featured IH DT-360 (diesel) and gasoline variants.
Engine Type:
Vertical, four-stroke, direct injection diesel (DT-360).
Displacement:
360 cubic inches (approx. 5.9 liters) for DT-360.
Bore X Stroke:
Specifics vary by exact engine build, but typical for the era.
Performance
Horsepower Rating:
Approx. 75-90 PTO HP (varies by configuration and rating method).
Torque Rating:
Significant torque output, crucial for pulling power.
Fuel System
Fuel Type:
Diesel (for DT-360), Gasoline.
Injection System:
Roosamaster or similar rotary injection pump (for diesel).
Cooling System
Cooling Method:
Water-cooled.
Lubrication System
Oil Type:
Refer to manual for specific API service classifications (e.g., CD or equivalent for diesel).
Oil Capacity:
Refer to manual for exact capacity.
🔧 Transmission
Standard
Transmission Type Standard:
2WD (Two-Wheel Drive) standard configuration.
Optional
Transmission Type Optional:
Optional 4WD (Four-Wheel Drive) available.
Features
Gear Options:
Typically offered with a 5-speed or 10-speed transmission (e.g., with a Lo-Range or Hi-Lo gearset).
Powershift Option:
Optional Power-Shift transmission (e.g., IH's own powershift unit) for on-the-go shifting.
Pto Options:
Live PTO and/or transmission-driven PTO options.
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific IH specification fluids (e.g., IH Hy-Trans or equivalent).
📐 Dimensions
Exterior
Wheelbase:
Varies by configuration, typically around 90-95 inches.
Overall Length:
Refer to specific model specs.
Overall Width:
Varies based on tire size and tread settings.
Weights
Operating Weight:
Approx. 5,000 - 7,000 lbs (unballasted).
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet agricultural safety standards of the era.
Active Features
Safety Features:
Operator presence lever, safety shut-offs, reliable braking system.
Passive Features
Operator Protection:
Fenders, operator platform; ROPS (Roll-Over Protective Structure) might be optional or a field installation.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: ammeter, oil pressure gauge, temperature gauge, tachometer, speedometer.
Driver Assistance
Driver Assistance Features:
Power steering (optional/standard on some models), independent PTO engagement.
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual; typically 100 hours for older diesel engines.
Hydraulic Fluid Change:
Refer to manual; typically annually or based on operating hours.
Air Filter Service:
Check regularly, service as needed based on operating conditions (dusty environments require more frequent checks).
Fluid Specifications
Engine Oil Specification:
Viscosity grade (e.g., SAE 30W or 15W-40) and API service classification (e.g., CD, CE, or equivalent).
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors, 50/50 mix with distilled water.
Hydraulic Fluid Specification:
Refer to manual for IH Hy-Trans or approved equivalents; critical for transmission and hydraulic systems.
Known Issues
Common Wear Items:
Clutch wear, PTO clutch packs, hydraulic pump wear, seal leaks, injector pump timing issues, starter motor reliability.
Troubleshooting Focus:
Hydraulic system performance (slow lift, loss of pressure), transmission engagement issues, engine power loss, starting difficulties.
📚 Vehicle History
Brand Heritage
Manufacturer History:
International Harvester was a prominent American manufacturer of agricultural machinery, construction equipment, and trucks.
Model Evolution
806 Production Era:
Produced from approximately 1963 to 1967.
Predecessor Model:
Successor to models like the 560 and predecessor to the 856.
Production
Manufacturing Location:
Primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The IH 806 was a workhorse tractor known for its durability and performance in its era.
Ratings
User Satisfaction:
Generally high for its intended use, appreciated for its power and reliability.
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