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IH International Harvester 806 Factory Service Repair Manual

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The International Harvester 806, produced approximately between 1963 and 1967, stands as a robust and versatile utility tractor designed for medium-duty agricultural applications. Known for its strong engineering and reliability,...
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Taper: Tractor
Distributeur:
UGS: 102345
IH International Harvester 806 Factory Service Repair Manual
The International Harvester 806, produced approximately between 1963 and 1967, stands as a robust and versatile utility tractor designed for medium-duty agricultural applications. Known for its strong engineering and reliability, the 806 offered a competitive blend of power and features for its era. Key innovations included optional front-wheel assist, hydrostatic power steering, and the highly regarded Torque Amplifier transmission, which provided a significant advantage in operational flexibility. Available with a range of gasoline and diesel engines, including the C-263 and various D-series options, this model was built to handle demanding tasks, making it a valued asset in farming operations. This comprehensive Factory Service Repair Manual provides essential information for maintaining and repairing the International Harvester 806. It covers a wide array of systems, including the engine, transmission, hydraulics, electrical system, axles, steering, brakes, and operator station. Detailed procedures for scheduled maintenance, component disassembly and assembly, and troubleshooting are included, offering step-by-step guidance for everything from routine fluid changes to complete engine and drivetrain overhauls. With in-depth technical specifications, clear wiring diagrams, and diagnostic charts, this manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their IH 806 tractor.
🏷️ Basic Information
Identification
Make:
International Harvester
Model:
806
Product Type:
Factory Service Repair Manual
Codes
Ih Model Code:
806
👋 Introduction
Market Position
Market Position:
The IH 806 was a significant model in International Harvester's tractor lineup, positioned as a versatile, robust utility tractor for medium-duty agricultural applications. It competed with models from John Deere, Ford, and Massey Ferguson.
Competitive Analysis
Competitive Analysis:
The 806 offered a competitive blend of power, comfort, and features for its era, often praised for its strong diesel engines and reliable torque amplifier transmission. Its availability in both utility and row-crop configurations enhanced its market appeal.
Key Features
Key Features:
Optional front-wheel assist (FWA), hydrostatic power steering, IH's Torque Amplifier transmission, various engine options (gasoline and diesel).
Operator Comfort Features:
Ergonomically designed controls, adjustable seat, and often a comfortable platform for extended use.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Hydraulics, Electrical System, Front Axle, Rear Axle, Power Steering, Brakes, PTO, Operator Station, Chassis, Fuel System, Cooling System, Lubrication System, Troubleshooting, Specifications
Page Count
Page Count:
Hundreds of pages (exact count not specified, but indicative of comprehensive coverage)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Disassembly, assembly, inspection, repair, specifications, troubleshooting for gasoline and diesel engines (e.g., C-263, D-282, D-354, D-360, D-414, D-421)
Transmission Systems:
Repair and overhaul of torque amplifier, powershift transmission, and final drives
Hydraulic Systems:
Repair of hydraulic pump, control valve, cylinders, and related components; troubleshooting of hydraulic issues
Electrical Systems:
Wiring diagrams, component testing, starter, alternator, lighting system repair
Brake Systems:
Service and adjustment of internal expanding shoe brakes.
Front Axle Systems:
Repair and maintenance of both two-wheel drive and optional front-wheel drive axle configurations.
Operator Station:
Components related to the operator's seat, controls, and dashboard.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, lubrication, fluid changes, filter replacement
Repair Procedures:
Step-by-step instructions for major component overhauls, including engine rebuilds, transmission repairs, and hydraulic system fixes
Troubleshooting Guides:
Diagnostic charts and procedures for identifying and resolving common and uncommon issues
Troubleshooting Engine No Start:
Detailed steps for diagnosing fuel, ignition (gasoline), compression, and air intake issues.
Rebuild Procedures Engine:
Comprehensive overhaul instructions including crankshaft, pistons, connecting rods, camshaft, cylinder head, and valve train.
Diagnostic Procedures Hydraulic:
Testing hydraulic pressure, flow rates, and identifying leaks or internal bypasses.
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance to complete engine and drivetrain rebuilds, including torque specifications, clearances, and alignment procedures.
Specifications Tables:
Includes detailed tables for all critical torque values, engine clearances, bearing preloads, and timing settings.
Wiring Diagrams:
Clear, comprehensive electrical schematics for all tractor configurations and options.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing multiple copies. Clear diagrams and schematics.
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
Searchability
Searchability:
Likely searchable text within the PDF for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Options:
International Harvester C-263 (gasoline), D-282 (diesel), D-354 (diesel), D-360 (diesel), D-414 (diesel), D-421 (diesel). Specific engine variant depends on tractor configuration.
Diesel Engine Block Material:
Cast Iron
Performance
Rated Engine Hp Diesel:
Approximately 71 PTO HP (D-360 variant, highly dependent on specific engine and configuration)
Rated Engine Hp Gasoline:
Approximately 65 PTO HP (C-263 variant, highly dependent on specific engine and configuration)
Drawbar Hp Diesel Approx:
Approximately 60 HP (D-360 variant, subject to configuration and testing)
Fuel System
Fuel System Type Diesel:
Direct Injection with Bosch or CAV injection pumps
Fuel System Type Gasoline:
Carbureted
Lubrication System
Oil Type Diesel:
API CD or equivalent (e.g., SAE 30 or 15W-40 depending on ambient temperature)
Cooling System
Coolant Type:
Ethylene glycol antifreeze mixture with distilled water (50/50 recommended)
🔧 Transmission
Standard
Standard Transmission:
8-Speed Syncro-Mesh (non-Torque Amplifier models)
Optional
Optional Transmission:
Torque Amplifier (TA) - 16 speeds forward, 8 reverse
Features
Torque Amplifier Function:
A clutch pack within the transmission that allows for on-the-go range shifting without depressing the main clutch pedal, effectively doubling the number of gears.
Fluid Specifications
Transmission Fluid Type:
IH Hy-Trans Fluid or equivalent; consult manual for specific applications
📐 Dimensions
Exterior
Wheelbase Std Fwa:
Approx. 91.5 inches (Standard), 86 inches (FWA)
Overall Length Approx:
Approx. 130-140 inches (varies with configuration)
Ground Clearance Approx:
Approx. 15-20 inches (varies with tire size and configuration)
Weights
Operating Weight Approx:
Approx. 7,000 - 8,000 lbs (depending on configuration and options)
Pto Horsepower Range:
65-75 HP (depending on engine variant)
🛡️ Safety Features
Ratings
Safety Ratings:
As a tractor of its era, specific governmental safety ratings (like NHTSA) are not directly applicable. Safety relies on proper operation, maintenance, and adherence to manufacturer guidelines.
Active Features
Active Safety Features:
Independent PTO, differential lock, power steering (optional FWA), robust braking system.
Passive Features
Passive Safety Features:
Heavy-duty chassis, metal bodywork, operator seat. Rollover protective structures (ROPS) were often aftermarket or dealer-installed options, not standard from the factory for early models.
💡 Technology Features
Infotainment
Infotainment Features:
N/A - Primarily a functional agricultural tractor, features focus on operation and comfort, not entertainment.
Driver Assistance
Driver Assistance Features:
Power steering (standard on FWA models, optional on 2WD) was a significant comfort and ease-of-use feature. Independent PTO engagement for implements.
Connectivity
Connectivity Features:
N/A - No electronic connectivity features present.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 100-200 operating hours or annually, refer to manual for specific engine type
Transmission Fluid Change Interval:
Typically every 500-1000 operating hours, consult manual
Fluid Specifications
Hydraulic System Fluid Type:
IH Hy-Trans Fluid or equivalent (check manual for specific application)
Engine Oil Capacity D360:
Approx. 8 quarts (with filter)
Transmission Fluid Capacity Ta:
Approx. 16-18 quarts (with TA)
Coolant Capacity:
Approx. 20-22 quarts
Engine Oil Viscosity Temp Range:
SAE 30 (0°C and above), SAE 10W (below 0°C), SAE 15W-40 (Multigrade, suitable for wider range)
Known Issues
Common Wear Points:
Torque amplifier clutch packs, hydraulic pump and seals, front axle pivot pins and bushings, PTO clutch, starter and alternator reliability.
Electrical System Challenges:
Older wiring harnesses can degrade, leading to intermittent electrical issues. Generator/alternator output may require regular checking.
Engine Diesel Reliability:
IH diesel engines are generally robust, but injector pump timing, injector health, and glow plug systems are critical for starting and performance.
Hydraulic Performance:
Loss of hydraulic power or slow operation can be due to worn pump, internal leaks in cylinders or valves, or low fluid level.
📚 Vehicle History
Brand Heritage
Brand Heritage:
International Harvester (IH) was a prominent American manufacturer of agricultural and construction machinery, trucks, and automobiles. Founded in 1902, it was known for its durable and innovative products.
Model Evolution
Model Evolution:
The 806 succeeded models like the 706 and was part of IH's extensive '06' series, which represented a significant advancement in tractor design, offering more power, comfort, and features compared to previous generations.
Production
Production Years:
Approximately 1963-1967
Manufacturing Location:
USA (Primary)
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 806 model are not widely documented, the '06 series tractors were generally well-regarded for their performance and durability in the agricultural industry of their time.
Ratings
Industry Ratings:
Praised for reliability and power output relative to its class during its production era.
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