Iseki Bolens Tractor H152 1592H 2140 & H174 1704H 2160 Hydrostatic Supplement Service Repair Workshop Manual

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Mots clés: Agriculture BOLENS Bolens Tractor H152 1592H 2140 Bolens Tractor H174 1704H 2160 Featured Iseki Lawnmowers Q Series Riding Mowers Tractor

Variantes de produits

Description

This manual provides comprehensive service and repair information for tractors, specifically covering models H152, 1592H, 2140, H174, 1704H, and 2160, with a focus on their hydrostatic transmission systems. These compact utility tractors, originating from a heritage of robust engineering by both manufacturers, are known for their reliability and suitability for a wide range of agricultural and property maintenance tasks. The information within this supplement is designed to address the complexities of these machines, ensuring optimal performance and longevity through detailed technical guidance. The scope of this workshop manual is extensive, covering all aspects of maintenance, repair, and troubleshooting for the specified tractor models. It includes detailed procedures for engine systems, fuel delivery, electrical components, hydraulic and hydrostatic transmissions, drive axles, braking, steering, PTO systems, cooling, and chassis. Furthermore, the manual provides essential technical specifications, torque values, special tool requirements, exploded diagrams, and advanced diagnostic troubleshooting guides. This resource is invaluable for professional mechanics, technicians, and serious DIY enthusiasts seeking to perform routine servicing, preventative maintenance, or complete overhauls with precision and confidence.

🏷️ Basic Information

Identification

Make:

Iseki Bolens

Product Name:

Iseki Bolens Tractor H152, 1592H, 2140 & H174, 1704H, 2160 Hydrostatic Supplement Service Repair Workshop Manual

Vehicle Type:

Tractor

Codes

Model Codes Covered:

H152, 1592H, 2140, H174, 1704H, 2160

👋 Introduction

Market Position

Target Audience:

Professional mechanics, technicians, serious DIY enthusiasts

Key Features

Detail Level:

Hundreds of pages with detailed photos and diagrams, step-by-step instructions

Competitive Analysis

Value Proposition:

Provides professional-grade repair information for specific hydrostatic tractor models, offering comprehensive coverage for maintenance and complex repairs.

📋 Manual Details

Coverage Areas

Transmission Type Coverage:

Hydrostatic Transmission

Geographic Coverage:

Global (standard for factory manuals)

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified, but described as very detailed)

Manual Type

Type:

Service Repair Workshop Manual (Supplement)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Covered Systems:

Hydrostatic Transmission System, General Tractor Systems (implied by workshop manual nature)

Engine System:

Engine overhaul, troubleshooting, component testing, cooling system, lubrication system.

Fuel System:

Fuel injection pump, injectors, fuel lines, filters, troubleshooting fuel delivery.

Electrical System:

Starter motor, alternator, battery, wiring diagrams, lighting, troubleshooting electrical faults.

Hydraulic System:

Hydrostatic transmission operation, maintenance, repair, hydraulic pump, hydrostatic motor, control valves, hydraulic fluid system.

Drive System:

Front and rear differentials, drive shafts, axle repairs.

Braking System:

Brake adjustment, repair, component replacement.

Steering System:

Steering linkage, power steering system (if equipped), adjustments, and repairs.

Pto System:

Power Take-Off (PTO) operation, maintenance, and troubleshooting (rear and/or mid-PTO if applicable).

Cooling System:

Radiator, coolant, thermostat, water pump, fan, hoses, and their servicing.

Chassis And Frame:

Frame inspection, maintenance, and repair.

Bodywork And Operator Station:

Fenders, hoods, operator seat, control panel maintenance and repair.

Procedures Included

Repair Procedures:

All repairs, servicing, troubleshooting

Maintenance Procedures:

Routine servicing, preventative maintenance

Troubleshooting Guides:

Systematic troubleshooting procedures for common and complex issues, with diagnostic charts.

Exploded Diagrams:

Highly detailed exploded views for component identification and assembly/disassembly reference.

Torque Specifications:

Essential torque values for fasteners across all systems to ensure proper assembly and prevent damage.

Special Tool Requirements:

Identification of specialized tools required for specific repair procedures.

Adjustment Procedures:

Detailed steps for adjusting various components, such as brakes, clutch (if applicable), and linkage.

Technical Depth

Diagnostic Capability:

Advanced diagnostics and troubleshooting

Rebuild Depth:

Detailed instructions for complete repairs and rebuilds

Precision Measurements:

Specifications for critical component measurements (e.g., clearances, wear limits) for rebuilding.

Diagnostic Troubleshooting:

Includes specific fault codes or symptom-based troubleshooting for mechanical and electrical systems.

📊 Manual Specifications

File Format

Compatibility:

Windows and macOS compatible

Print Quality

Printable:

Yes, single pages or entire manual

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Media:

N/A (Digital PDF)

Usage Rights

Licensing:

Unlimited use on multiple devices, lifetime access

Format

Searchability:

PDF format typically allows for text searching (if text-based PDF), greatly enhancing usability.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Diesel (common for Iseki tractors of this era, specific engine details not provided in product info)

Performance

Horsepower Range:

Likely in the 15-20 HP range for H152/H174 models (inferred from numbering, actual specs require specific model lookup).

Torque Output:

Not specified, but crucial for heavy-duty tractor work. Manual would provide these details.

Fuel System

Fuel Type:

Diesel (inferred)

🔧 Transmission

Standard

Transmission Type:

Hydrostatic Transmission (HST)

Optional

Gearbox Variants:

Not specified, focus is on hydrostatic models

Features

Hydrostatic Control:

Variable speed control via foot pedal or lever

📐 Dimensions

Exterior

Tractor Class:

Compact Utility Tractor (typical for Iseki Bolens)

Wheelbase:

Varies by model; specific dimensions would be in the manual.

Ground Clearance:

Varies by model; critical for off-road use.

Weights

Operating Weight:

Variable by model, typically 1000-1500 kg (estimated)

🛡️ Safety Features

Ratings

Operator Safety:

Manual emphasizes correct procedures for safe operation and maintenance.

Active Features

Operator Presence:

Likely includes operator presence controls (e.g., seat sensor) typical for modern tractors, detailed in manual.

Passive Features

Rollover Protection:

ROPS (Roll Over Protective Structure) may be an option or standard depending on specific model and market; manual would detail installation/maintenance if applicable.

💡 Technology Features

Infotainment

Dashboard Features:

Basic instrumentation: Fuel gauge, engine temperature, hour meter, warning lights (oil pressure, battery, glow plugs, etc.).

Driver Assistance

Cruise Control:

Not typically found on compact tractors of this era, but manual may cover any PTO speed governors or engine management features.

Connectivity

Diagnostic Ports:

May include basic diagnostic connections for engine control modules if present, or require manual diagnostic procedures.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 100-200 operating hours or annually, detailed in the manual.

Air Filter Maintenance:

Check and service at regular intervals, replacement based on operating conditions (e.g., dusty environments).

Fuel Filter Replacement:

Annual replacement or as needed based on fuel quality and usage.

Fluid Specifications

Hydraulic Fluid:

Specific Iseki or compatible tractor hydraulic fluid with anti-wear additives and good viscosity index (e.g., Iseki genuine fluid, ISO VG 46 or similar), manual will specify.

Engine Oil:

Diesel engine oil, SAE 10W-30 or 15W-40 depending on climate, API CI-4 or higher classification (manual will confirm exact specification).

Gearbox Oil:

Specific to hydrostatic transmission fluid; capacity and type will be detailed in the manual.

Transmission Fluid Type:

Specialized hydrostatic transmission fluid is critical. Manual will specify Iseki OEM or equivalent standards, e.g., viscosity, additive package.

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Manual will specify the correct type and capacity.

Grease Type:

General purpose lithium-based grease for lubrication points (zerks).

Known Issues

Hydrostatic Transmission:

Potential for wear in hydrostatic pumps/motors over time, especially with improper maintenance or fluid. Manual provides diagnostic steps.

Engine Related:

Glow plug issues, injector problems, or cooling system leaks are common concerns with diesel engines in this class; manual guides diagnosis.

📚 Vehicle History

Brand Heritage

Iseki Legacy:

Iseki is a well-established Japanese manufacturer of agricultural and compact machinery, known for quality and reliability.

Model Evolution

Bolens Integration:

Bolens was a significant American brand, later integrated with or manufactured under license by Iseki for certain product lines, contributing to their robust construction.

Production

Typical Production Era:

These models likely originate from the late 1990s to early 2000s, a period of significant hydrostatic transmission adoption in compact tractors.