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Iseki TS3510 Tractor Workshop Service Repair Manual

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The Iseki TS3510 is a robust and versatile compact utility tractor, produced primarily during the late 1980s and 1990s. Renowned for Iseki's commitment to durable construction and reliable performance, this...
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Taper: Tractor
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UGS: 101254
Iseki TS3510 Tractor Workshop Service Repair Manual
The Iseki TS3510 is a robust and versatile compact utility tractor, produced primarily during the late 1980s and 1990s. Renowned for Iseki's commitment to durable construction and reliable performance, this model is well-suited for a wide array of tasks including general utility, agricultural work, and groundskeeping. Its compact design ensures maneuverability in confined spaces, while its ability to operate various implements makes it a valuable asset for property owners and small-scale operators. The TS3510 embodies the quality and engineering excellence that Iseki is known for, offering dependable service for its intended applications. This comprehensive Workshop Service Repair Manual provides essential information for the maintenance, diagnosis, and repair of the Iseki TS3510 tractor. It covers all major systems, including detailed procedures for engine service, fuel, cooling, lubrication, electrical, transmission, hydraulics, steering, and braking systems. The manual includes step-by-step instructions for disassembly and assembly, troubleshooting guides, torque specifications, adjustment procedures, and necessary wiring and hydraulic schematics. Its detailed technical information and diagnostic capabilities are designed to assist owners, operators, mechanics, and service technicians in keeping the TS3510 operating efficiently and reliably.
🏷️ Basic Information
Identification
Make:
Iseki
Model:
TS3510
Product Type:
Workshop Service Repair Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Target Audience:
Owners, operators, mechanics, and service technicians for the Iseki TS3510 tractor
Utility Sector:
Designed for general utility, agricultural, and groundskeeping applications
Competitive Analysis
Competitors:
Comparable to other compact utility tractors from brands like Kubota (e.g., B-series), John Deere (e.g., 3-series), and Yanmar.
Key Features
Versatility:
Ability to utilize a wide range of implements (loaders, mowers, tillers, etc.)
Compact Design:
Maneuverable for tight spaces and smaller properties
Durability:
Iseki's reputation for robust construction and reliability
📋 Manual Details
Coverage Areas
Overall Coverage:
All Models/Engines/Trim/Transmissions Typ
Page Count
Estimated Page Count:
Varies by specific edition, typically 300-500+ pages for comprehensive tractor manuals
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (assumed, standard for global service manuals)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed disassembly, assembly, inspection, diagnosis, and repair procedures for the engine
Fuel System:
Fuel injection system, fuel pump, filters, lines, and troubleshooting
Cooling System:
Radiator, thermostat, water pump, hoses, and coolant specifications
Lubrication System:
Oil pump, oil filter, lubrication points, and oil specifications
Electrical System:
Starting system, charging system, battery, ignition system (if applicable), lighting, and wiring diagrams
Transmission Service:
Clutch, gearbox, hydraulic systems (if applicable), differential, and PTO (Power Take-Off) operation and repair
Hydraulics System:
Hydraulic pump, valves, cylinders, hoses, fluid specifications, and troubleshooting of lift and auxiliary systems
Steering System:
Mechanical and/or hydrostatic steering components, linkage, and fluid specifications
Braking System:
Brake mechanisms, master cylinder, lines, fluid specifications, and adjustment procedures
Front Axle And Steering:
Front axle components, steering knuckles, wheel bearings, and alignment procedures
Rear Axle And Drive:
Rear axle housing, differential, final drives, and drive shafts
Power Take Off Pto:
PTO engagement, gearbox, output shaft, and maintenance
Chassis And Frame:
Frame structure, drawbar, hitch mounting, and related components
Body And Operator Station:
Fenders, platform, seat, controls, and basic sheet metal repair
Procedures Included
Scheduled Maintenance:
Detailed instructions for routine checks, lubrication, filter changes, and fluid top-offs
Troubleshooting Guide:
Systematic diagnostic steps for identifying and resolving common and uncommon operational issues
Disassembly And Assembly:
Step-by-step instructions for removing, repairing, and reinstalling major components
Torquing Specifications:
Precise torque values for critical fasteners throughout the tractor
Adjustment Procedures:
Instructions for adjusting clutches, brakes, PTO, and other operational systems
Special Tools Required:
Identification and usage guidelines for specialized tools needed for certain repairs
Wiring Diagrams:
Detailed electrical schematics for troubleshooting and repair of electrical systems
Hydraulic Schematics:
Diagrams illustrating the flow of hydraulic fluid through various systems
Technical Depth
Depth Of Coverage:
Comprehensive: Covers routine maintenance, diagnostics, repair, and overhaul of all major systems.
Diagnostic Capabilities:
Advanced diagnostic procedures and troubleshooting trees for pinpointing mechanical and electrical faults
Rebuild Instructions:
Detailed instructions for complete component rebuilds, including engine, transmission, and hydraulic systems
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text within the PDF for quick access to information
Print Quality
Print Readability:
High-resolution images and clear text for easy reading and printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Make:
Iseki (often uses proprietary or licensed diesel engines)
Engine Model:
Typically a 3-cylinder diesel engine, specific model number would be found in the manual (e.g., E3120 or similar)
Engine Type:
Vertical, water-cooled, 4-stroke diesel
Displacement:
Estimated 1.5L - 2.0L (specific to engine variant within TS3510 range)
Horsepower Rating:
Likely in the 30-40 HP range (Gross Engine Power). PTO horsepower will be lower.
Torque Rating:
Specific values not readily available without manual, but consistent with 3-cylinder diesel of this size.
Fuel System
Fuel Type:
Diesel
Injection System:
Indirect injection (IDI) or Direct Injection (DI), typically rotary injection pump
Fuel Filter Part Number Example:
Example: 16415-43000 or similar, requires specific model check
🔧 Transmission
Standard
Transmission Type:
Manual transmission with synchronized gears, typically 8 or 16 forward gears and 2 or 4 reverse gears (e.g., 8F+2R or 16F+4R with creeper)
Clutch Type:
Single dry plate, diaphragm type
Optional
Hydraulic Shuttle:
Not typically featured on this class of tractor, manual transmission is standard.
Features
Gear Ratio Detail:
Manual provides specific gear ratios for all forward and reverse gears, aiding in performance analysis.
Transmission Oil Type:
Gear Oil GL-4 (e.g., SAE 80W-90) or specific tractor hydraulic fluid (HTF/UTTO), check manual for precise specification.
Transmission Oil Capacity:
Varies, typically 15-25 liters depending on configuration. Manual provides exact capacity.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1800-1900 mm (varies by specific model variant)
Overall Length:
Approx. 3000-3300 mm (without implements)
Overall Width:
Approx. 1400-1550 mm (track width adjustable)
Overall Height:
Approx. 2100-2300 mm (to top of ROPS, if equipped)
Weights
Operating Weight:
Approx. 1200-1500 kg (without ballast or implements)
Drawbar Horsepower:
Estimated 25-35 HP (dependent on engine power and drivetrain efficiency)
Three Point Hitch Category:
Category I
Lift Capacity:
Approx. 800-1200 kg at lower link ends, specific to hydraulic system.
🛡️ Safety Features
Ratings
Rops Standard:
ROPS (Roll-Over Protective Structure) and seatbelt are typically standard or available options for operator safety.
Active Features
Differential Lock:
Standard, for improved traction in slippery conditions.
Pto Safety Engagement:
Independent PTO engagement and safety interlocks are detailed.
Passive Features
Operator Presence System:
Seat-activated shut-off for PTO and transmission engagement when operator leaves the seat.
💡 Technology Features
Infotainment
Infotainment System:
Basic controls, typically no complex infotainment system in this tractor class. Focus is on functionality.
Driver Assistance
Cruise Control:
Not a standard feature on this model.
Power Steering:
Likely hydrostatic power steering is standard or a common option, significantly aiding maneuverability.
Connectivity
Bluetooth Usb:
Not applicable for this era of compact tractor.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 hours or annually. Manual provides precise interval.
Air Filter Service:
Check every 50 hours, clean or replace as needed. More frequently in dusty conditions.
Fuel Filter Replacement:
Typically every 250-500 hours or annually.
Hydraulic Fluid Change:
Typically every 500-1000 hours or every 2 years. Manual will specify.
Fluid Specifications
Engine Oil Type:
API CD or CE classification diesel engine oil, SAE 10W-30 or 15W-40 recommended depending on operating temperature. Manual is definitive.
Engine Oil Capacity:
Approx. 4-5 liters, check dipstick and manual for exact capacity.
Coolant Type:
Ethylene glycol based antifreeze mixture (50/50 with distilled water recommended). Manual specifies type and capacity.
Hydraulic Fluid Type:
Iseki Genuine Hydraulic Oil, or a universal tractor transmission fluid (UTTO) meeting API GL-4, such as John Deere Hy-Gard or equivalent. Manual is critical here.
Known Issues
Common Wear Points:
Wear on PTO clutch, hydraulic pump seals, and steering components can occur with age and heavy use.
Electrical Connections:
Corrosion or loosening of electrical connections, especially grounds, can lead to intermittent issues.
Cooling System Leaks:
Radiator hoses and water pump seals are potential leak points over time.
📚 Vehicle History
Brand Heritage
Iseki Origin:
Iseki is a well-established Japanese manufacturer of agricultural machinery with a long history dating back to 1926.
Model Evolution
Ts Series Purpose:
The TS series represents Iseki's line of compact and utility tractors designed for a broad range of applications.
Production
Production Period:
The TS3510 model was produced during the late 1980s and 1990s, a popular era for Japanese compact tractors.
Manufacturing Locations:
Primarily manufactured in Japan, with potential for some models to be assembled or sold under different branding in other regions.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Iseki tractors are generally recognized for their reliability, build quality, and value for money in the compact tractor segment.
Ratings
Customer Satisfaction:
Positive feedback for durability and performance in its intended applications.
Certifications
Emissions Standards:
Engine will meet relevant emissions standards for its production era. Specifics would be in technical data sheets.
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