Vehicle Segment:
Mid-size SUV
Unique Selling Points:
Body-on-frame construction, available Intelligent AWD (ISUZU TRONIC System or similar, often referred to as Intelligent Suspension System and Driveline Control System with TOD).
Competitors 2002:
Ford Explorer, Chevrolet TrailBlazer, Jeep Grand Cherokee, Toyota 4Runner, Nissan Pathfinder
Manual Benefit 1:
Cost-effective vehicle maintenance and repair
Manual Benefit 2:
Empowers DIY owners with factory-level information
Manual Benefit 3:
Improves diagnostic accuracy and efficiency for mechanics
Primary Focus:
Comprehensive Service, Repair, and Maintenance
Specific Systems:
Engine, Transmission, Driveline, Suspension, Brakes, HVAC, Electrical, Body, Restraints, Control Systems
Estimated Pages:
Likely 1000+ pages (typical for a full factory service manual)
Type:
Factory Service Repair Workshop Manual
Compatibility:
All Versions of Windows & Mac
Readability Requirements:
Adobe PDF Reader
Download Requirements:
WinZip (for potential archiving)
Delivery Method:
Instant Download
Print Option:
All pages are printable
General:
General Information, Maintenance and Lubrication
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Steering:
Power-Assisted Steering System
Suspension:
Front Suspension, Rear Suspension, Wheel and Tire System, Intelligent Suspension System
Driveline:
Front Differential, Rear Differential, Driveline Control System, Driveline Control System (TOD), Drive Shaft System, Transfer Case (TOD)
Brakes:
Brake Control System, Anti-Lock Brake System (ABS), Power-Assisted Brake System, Parking Brake System (4x4 model), Parking Brake System (4x2 model)
Engine Mechanical:
Engine Mechanical, Engine Cooling, Engine Fuel, Engine Electrical, Ignition System, Starting and Charging System, Driveability and Emissions, Engine Exhaust, Engine Lubrication, Engine Speed Control System, Induction
Transmission:
Automatic Transmission, Transmission Control System
Body Accessories:
Lighting System, Wiper/Washer System, Entertainment, Wiring System, Meter and Gauge, Body Structure, Seats, Security and Locks, Sun Roof/Convertible Top, Exterior/Interior Trim
Restraints:
Seat Belt System, Supplemental Restraint System (Air Bag System), Restraint Control System
Control Systems:
Cruise Control System, And More
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides, diagnostic procedures, fault code interpretation (implied)
Repair:
Step-by-step repair instructions for all covered systems, including disassembly and reassembly
Electrical Systems:
Wiring diagrams, component testing, circuit diagnosis
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures (implied by 'complete disassembly')
Transmission Service:
Automatic transmission service, repair, and control system diagnostics
Scope:
Comprehensive factory-level repair and maintenance information
Detail Level:
Detailed exploded views, diagrams, and step-by-step instructions for both DIY and professional mechanics
Primary:
Do-it-yourself (DIY) enthusiasts and experienced mechanics
Engine Displacement:
3.5 Liter (3475cc)
Bore X Stroke:
93.4 mm x 85.0 mm
Valvetrain:
DOHC, 24 valves (4 valves per cylinder)
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Horsepower Gross:
207 hp @ 5200 rpm
Torque Gross:
235 lb-ft @ 3000 rpm
Fuel Type:
Unleaded Regular (87 Octane)
Cooling System Capacity:
Approximately 9.3 quarts (8.8 liters)
Oil Capacity W Filter:
5.3 US quarts (5.0 liters)
Recommended Oil Viscosity:
API SJ or higher, SAE 5W-30
Length:
185.2 inches (4704 mm)
Width:
73.0 inches (1854 mm)
Height:
67.3 inches (1709 mm)
Wheelbase:
106.1 inches (2695 mm)
Ground Clearance:
Approx. 8.3 inches (211 mm)
Curb Weight:
Approx. 4400 - 4600 lbs (2000 - 2087 kg) depending on 2WD/4WD
Gross Vehicle Weight Rating Gvwr:
Approx. 5800 lbs (2630 kg)
Towing Capacity:
Up to 5,000 lbs (2268 kg)
Payload Capacity:
Approx. 1200 - 1400 lbs (544 - 635 kg)
Cargo Volume Behind Rear Seat:
Approx. 34.6 cu ft (979 liters)
Cargo Volume With Rear Seat Folded:
Approx. 70.0 cu ft (1982 liters)
NHTSA Front Impact:
5-Star Driver, 5-Star Passenger (likely based on contemporary test data)
NHTSA Side Impact:
4-Star Front Passenger, 4-Star Rear Passenger (likely)
IIHS Ratings:
Good in frontal offset (likely)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Airbags:
Standard front airbags, available front side-impact airbags
Seatbelts:
Front pretensioner seatbelts, rear three-point seatbelts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (typical for this era, consult manual)
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on conditions (typical)
Spark Plug Replacement:
Every 60,000 miles (96,000 km) (typical for platinum plugs)
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years (typical)
Engine Oil:
SAE 5W-30, API SJ or higher
Transmission Fluid:
Dexron III or Dexron VI
Coolant:
Isuzu Long Life Coolant (or equivalent DEX-COOL compatible coolant), 50/50 mix with distilled water
Power Steering Fluid:
Dexron III or equivalent
Engine Oil Consumption:
Some owners reported higher than average oil consumption; regular checks are recommended.
Transmission Shifting:
Occasional hard shifts or delayed engagement can occur; fluid/filter changes and solenoid checks might be needed.
Exhaust Manifold Cracks:
Cracks in the exhaust manifold can lead to exhaust leaks and ticking noises.
Rear Main Seal Leaks:
Leaking rear main crankshaft seal is a known potential issue requiring transmission removal for replacement.
Manufacturer:
Isuzu Motors Ltd.
Global Presence:
Long history in truck and SUV manufacturing, particularly known for ruggedness and off-road capability (e.g., Trooper, Rodeo).
Generation:
First Generation (2002-2004)
Platform:
Shared platform with early Chevrolet TrailBlazer/GMC Envoy models (GM GMT360 platform variant) as part of GM's stake in Isuzu.
Manufacturing Location:
Lafayette, Indiana, USA (Subaru-Isuzu Automotive, Inc. - SIA)
Production Years:
2002-2004