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Isuzu D-Max P190 2007-2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Isuzu Model: D-Max Generation Code: P190 Model Years Covered: 2007, 2008, 2009, 2010 👋 Introduction Market Position Target Audience: Isuzu D-Max P190 owners (2007-2010) seeking...
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🏷️ Basic Information
Identification
Make:
Isuzu
Model:
D-Max
Generation Code:
P190
Model Years Covered:
2007, 2008, 2009, 2010
👋 Introduction
Market Position
Target Audience:
Isuzu D-Max P190 owners (2007-2010) seeking to perform maintenance and repairs themselves, saving on labor costs
Competitive Analysis
Manual Type Comparison:
Factory-sourced, authentic, providing dealership-level technical information compared to third-party or Haynes-style manuals
Key Features
Benefit To Owner:
Enables owners to perform all servicing, maintenance, and repairs, leading to significant cost savings on labor
Information Value:
Wealth of indispensable information for any serious owner, empowering them with factory-trained technician knowledge
Cost Savings:
Potential savings of $50-$60 per hour on shop labor costs by empowering owners to perform their own repairs and maintenance.
📋 Manual Details
Coverage Areas
All Styles Covered:
True
Major Repair Categories:
• General Maintenance
• Troubleshooting
• Engine Service/Repair
• Transmission Service/Repair
• Brake System
• Wiring Diagram
• Electrical System
• Suspension
• Periodic Lubrication
• Steering
• Cooling System
• Fuel Injection/Fuel System
• Emission System
• Heater/Air Conditioner
• Engine Control System
• Chassis/Body
• Restraint System
• Interior
• Differential/Drive
• Axle
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Source Authenticity:
Actual Genuine Repair Service Factory Manuals
Language
Language:
English
Format
File Format:
PDF Download
Operating Systems Compatibility:
All PC based Windows OS and Mac
Printable:
Without any restriction
Delivery Method
Delivery:
Download link provided after payment
Requirements
Software Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (including fuel injection, cooling, emission systems), Transmission, Differential, Drive Axle
Chassis:
Brake System, Suspension, Steering, Chassis, Body
Electrical:
Electrical System, Wiring Diagram, Engine Control System, Restraint System (including SRS/airbags)
Comfort And Convenience:
Heater/Air Conditioner, Interior
Fuel System Details:
Includes service and repair for fuel injection systems, fuel pumps, fuel lines, filters, and emission control systems related to fuel delivery.
Cooling System Details:
Covers radiator, water pump, thermostat, hoses, coolant types, and maintenance procedures for the engine cooling system.
Steering System Details:
Includes service and repair for power steering systems (hydraulic or electric), steering rack, tie rods, and steering column components.
Axle And Differential Details:
Provides repair procedures for front and rear axles, differentials, drive shafts, and CV joints (if applicable).
Emission System Details:
Covers components of the emission control system, including EGR (Exhaust Gas Recirculation), catalytic converters, and related sensors and diagnosis.
Procedures Included
Diagnostic Procedures:
Advanced troubleshooting guide to help diagnose and correct any problem
Repair Procedures:
Step-by-step, detailed instructions for maintenance, repair, and rebuilding
Maintenance Procedures:
General maintenance, periodic lubrication
Engine Rebuilding:
Covers detailed procedures for engine disassembly, inspection, repair, and reassembly, including internal components like pistons, rings, bearings, and cylinder heads.
Transmission Rebuilding:
Detailed guides for manual and automatic transmission overhaul, including clutch packs, gear sets, valve bodies, and torque converters.
Electrical Diagnostics:
Focuses on diagnosing electrical faults using wiring diagrams, testing components, and understanding circuit operation.
Technical Depth
Depth:
Comprehensive, covering all aspects of repair, comparable to information used by professional technicians
Illustrations And Diagrams:
Includes all necessary illustrations, drawings, photos, and enlarged insets for detailed part examination
Torque Specifications:
Includes crucial torque specifications for all critical fasteners and components to ensure proper assembly and prevent damage.
Schematics:
Provides detailed wiring schematics for various vehicle systems, crucial for electrical troubleshooting.
Instructional Quality
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings
📊 Manual Specifications
File Format
Resolution:
High resolution
Compatibility:
Compatible with all modern operating systems and readily accessible via standard PDF reader software.
Print Quality
Print Options:
Print individual pages, chapters, or the entire manual
Binding Type
Binding:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
Searchability
Search Functionality:
Searchable for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely Isuzu's 4J series diesel engines (e.g., 4JA1, 4JB1, 4JJ1) common in this era D-Max, depending on specific market and configuration. Specific displacement and configurations would be detailed within the manual.
Performance
Horsepower Torque:
Specific figures vary by engine and market. The manual will provide exact specifications for each variant covered (e.g., typical ranges from 100-170 HP, 200-350 Nm torque for common diesel variants).
Fuel System
Fuel Delivery:
Commonly indirect or direct injection diesel systems, potentially with Common Rail technology depending on engine variant. The manual covers fuel injection system service and repair.
Engine Management
ECU Coverage:
Covers Engine Control System (ECU) diagnostics and calibration, including Engine Control Unit (ECU) data and troubleshooting.
Engine Type
Aspiration:
Typically naturally aspirated or turbocharged diesel engines, detailed within the manual.
🔧 Transmission
Standard
Transmission Types:
Manual and Automatic transmissions are typically offered. The manual covers service and repair for both.
Optional
Drive Configurations:
Likely includes 2WD and 4WD variants. Manual covers associated driveline components (transfer case, driveshafts, differentials).
Features
Fluid Specifications:
The manual will specify correct transmission fluid types and capacities for all covered variants.
📐 Dimensions
Exterior
Body Styles:
The D-Max P190 was available in various cab configurations (e.g., Single Cab, Space Cab, Crew Cab) and bed lengths. Manual covers chassis and body repairs relevant to these variations.
Weights
Gvwr Payload:
Specific Gross Vehicle Weight Rating (GVWR), curb weights, and payload capacities vary by configuration and are detailed within the manual's chassis section.
🛡️ Safety Features
Ratings
Crash Test Results:
Information on safety systems and potential structural integrity related to repair procedures. Specific crash test ratings would require referencing independent sources, but the manual covers restraint systems.
Active Features
Braking Systems:
Detailed coverage of the brake system, including ABS (if equipped), brake fluid specifications, and service procedures.
Passive Features
Restraint Systems:
Comprehensive coverage of the restraint system, including airbags (SRS), seatbelt mechanisms, and associated wiring.
💡 Technology Features
Infotainment
Audio Systems:
While primarily a service manual, it will cover the electrical aspects of the audio system, including speaker wiring and head unit connections, facilitating diagnostics.
Driver Assistance
ABS Integration:
Details the integration of the Anti-lock Braking System (ABS) within the overall brake system and electrical architecture.
Engine Management Systems
ECU Diagnostics:
Comprehensive guidance on using diagnostic tools to read fault codes from the Engine Control Unit (ECU) and interpret sensor data.
🔧 Maintenance
Service Intervals
Recommended Intervals:
The manual provides factory-recommended service intervals for all major components (e.g., oil changes, filter replacements, fluid flushes) based on mileage or time. Specific intervals are detailed within the General Maintenance and Periodic Lubrication sections.
Fluid Specifications
Engine Oil:
Specifies the correct viscosity grade (e.g., 5W-30, 10W-40 for diesel) and API service classification for engine oil. Also details oil capacity and filter part numbers.
Coolant:
Details the required type of engine coolant (e.g., long-life, OAT/HOAT) and the correct mixture ratio with distilled water, as well as system capacity.
Brake Fluid:
Specifies the DOT classification for brake fluid (e.g., DOT 3, DOT 4) and recommended replacement intervals.
Transmission Fluid:
Provides specifications for both manual and automatic transmission fluids, including type, grade, and capacity.
Power Steering Fluid:
Specifies the correct type of power steering fluid if the vehicle is equipped with a hydraulic power steering system.
Differential Fluid:
Details the required lubricant specifications and capacities for front and rear differentials, as well as transfer cases for 4WD models.
Known Issues
Common Wear Items:
The manual's troubleshooting section and repair procedures implicitly address common wear items such as brake pads, suspension components, clutch kits (for manual transmissions), and timing belts/chains (if applicable, though diesel often uses timing chains).
Lubrication
Grease Points:
Detailed information on periodic lubrication points, including types of grease recommended for suspension, steering, and driveshaft components.
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long history in commercial vehicles and robust diesel engine technology, with the D-Max building on this reputation for durability and utility.
Model Evolution
P190 Generation:
The P190 represents a significant iteration of the D-Max, known for its ruggedness and capability. This manual covers the specific advancements and characteristics of this generation.
Production
Manufacturing Locations:
The D-Max is globally produced, with key assembly plants in Thailand. The manual's specifications are applicable regardless of assembly location.
🏆 Awards & Recognition
Recognitions
Vehicle Reputation:
The Isuzu D-Max is generally recognized for its durability, off-road capability, and reliability in demanding conditions, reflecting Isuzu's heritage in tough vehicles. Specific awards for this generation might be market-dependent.