🏷️ Basic Information

Make:

Isuzu

Model:

KB P190

Year:

2007

Model Code:

P190 Series (likely)

👋 Introduction

Segment:

Light Commercial Vehicle / Utility Pickup Truck

Competitors:

Toyota Hilux, Mitsubishi Triton (L200), Ford Ranger, Nissan Navara, Chevrolet Colorado

Vehicle Focus:

Durability, reliability, workhorse capability, off-road prowess

Completeness:

Most COMPLETE official workshop repair manual for the specified model and year.

Target Audience:

Professional Technicians, DIY Mechanics, Fleet Maintenance Personnel.

📋 Manual Details

Primary Coverage:

Workshop Repair and Maintenance

Total Pages:

6020

Type:

Workshop Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Powertrain:

Engine (all variants), Transmission (all variants), Drivetrain, Exhaust System

Chassis:

Frame, Suspension (Front & Rear), Steering System, Wheels, Tires, Axles, Brakes

Body And Interior:

Body Panels, Doors, Hood, Trunk, CAB Structure, Interior Trim, Heating and Ventilation (HVAC), Restraints (Airbags, Seatbelts)

Electrical:

Wiring Diagrams, Lighting, Instrumentation, Ignition System, Charging System, Starting System, Security System

Engine Management:

ECU (Engine Control Unit) operation, sensor diagnostics, fuel injection system, ignition timing (gasoline), glow plug system (diesel).

Cooling System:

Radiator, water pump, thermostat, fan, coolant hoses, pressure cap, heater core diagnostics and replacement.

Fuel System:

Fuel pump, fuel filter, fuel lines, injectors (diesel and gasoline), fuel tank service, pressure testing.

Exhaust System:

Component inspection, repair, and replacement of exhaust pipes, muffler, catalytic converter (if applicable).

Diagnostics:

Troubleshooting guides, Fault code interpretation, Diagnostic procedures

Maintenance:

Scheduled maintenance, Fluid checks and changes, Filter replacements, Lubrication

Repair:

Component disassembly, assembly, overhaul, and replacement

Installation:

Component installation and adjustment

Body Repair:

Panel alignment, dent repair, rust prevention and repair, door/hood/tailgate adjustments, glass replacement.

Hv Ac Repair:

Component testing and replacement for blower motor, condenser, evaporator, compressor, refrigerant lines, and control modules.

Suspension Steering Diagnostics:

Wheel alignment specifications, bearing replacement, shock absorber/strut replacement, tie rod end replacement, power steering system repair.

Brake System Overhaul:

Disc brake pad and rotor replacement, drum brake shoe adjustment and replacement, caliper overhaul, brake fluid bleeding, ABS component testing.

Troubleshooting Charts:

Systematic guides to identify and resolve common vehicle problems based on symptoms.

Interior Trim Removal:

Guidance on removing and refitting dashboard components, door panels, headliner, and seating for access to underlying systems.

Depth:

Comprehensive: from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repair.

Electrical Diagnostics:

Detailed wiring diagrams for all circuits, component testing procedures, signal tracing, troubleshooting common electrical faults.

Engine Rebuild:

Complete engine disassembly, cleaning, inspection, measurement of critical components (pistons, rings, bearings, crankshaft), cylinder head reconditioning, timing belt/chain replacement, gasket and seal replacement.

📊 Manual Specifications

Quality:

High Quality PDF

Searchability:

Likely text-searchable PDF, allowing quick access to specific topics.

Printability:

All pages are printable

Binding:

Digital Download (no physical binding)

Paper Type:

Not Applicable (Digital)

⚙️ Engine Specifications

Available Engines:

4JA1, 4JH1, 4JK1, 4JJ1, C24SE, HFV6

Engine Code:

4JA1/4JH1

Engine Code:

4JK1/4JJ1

Engine Code:

C24SE

Description:

2.4L Gasoline (likely SOHC/DOHC)

Engine Code:

HFV6

Description:

3.6L V6 Gasoline (likely Holden-derived)

Description:

2.5L Diesel (Turbocharged/Naturally Aspirated common variations)

Description:

3.0L Diesel (Commonly Turbocharged with Intercooler)

Description:

2.5L Diesel (Common Rail Direct Injection, Turbocharged)

Description:

3.0L Diesel (Common Rail Direct Injection, Turbocharged)

Diesel Types:

Indirect Injection (IDI), Direct Injection (DI), Common Rail Direct Injection (CRDI)

Gasoline Types:

Multi-point Fuel Injection (MPI)

🔧 Transmission

Transmission Types:

5-speed Manual, 4-speed Automatic (common)

Transmission Types:

5-speed Automatic (depending on engine and market)

Drivetrain Options:

2WD (RWD), 4WD (Part-time, Selectable)

📐 Dimensions

Body Styles:

Single Cab, Extended Cab (Space Cab), Double Cab

Gross Vehicle Weight Rating:

Varies by configuration (typically 2500-3000 kg+)

Curb Weight:

Varies significantly by configuration (e.g., ~1600 kg for single cab 2WD to ~2000 kg+ for double cab 4WD).

🛡️ Safety Features

Crash Test Results:

NCAP ratings vary by region and specific model testing; generally competitive for its class.

Braking Systems:

ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution)

Restraint Systems:

Driver and Passenger Airbags, Seatbelt Pretensioners

💡 Technology Features

Features 2007:

Basic AM/FM Radio, CD Player, optional MP3/WMA compatibility. Manual covers basic diagnostics and repair of these systems.

Features 2007:

Limited driver assistance features; primarily focused on mechanical and essential electronic systems. Manual covers ABS/EBD operation.

Features 2007:

Basic auxiliary input (rare), manual covers basic electrical interfacing.

🔧 Maintenance

Oil Change Interval:

Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and engine type (detailed in manual).

Transmission Fluid Interval:

Manual: Every 60,000 km. Automatic: Every 40,000-80,000 km depending on driving conditions (refer to manual).

Brake Fluid Interval:

Every 2-3 years or as per manual recommendations due to moisture absorption.

Engine Oil:

API CI-4 or CH-4 for diesel (e.g., 15W-40, 10W-30), API SN/SM for gasoline (e.g., 5W-30, 10W-40). Specific viscosity and grade detailed in manual.

Transmission Fluid Manual:

GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)

Transmission Fluid Automatic:

Dexron III or equivalent (specific type and capacity in manual)

Coolant:

Ethylene Glycol based, phosphate-free, for heavy-duty diesel and gasoline engines (typically a long-life coolant or a specific Isuzu coolant).

Common Problems:

Potential for injector wear (CRDI engines), turbocharger issues (high mileage), EGR valve clogging (diesel), and some electrical gremlins. Drivetrain and chassis are generally robust.

Oil Filter:

Refer to manual for specific part numbers based on engine variant (e.g., ACDelco, Wix, Mahle equivalents).

Air Filter:

Refer to manual for specific part numbers based on engine variant.

Fuel Filter:

Refer to manual for specific part numbers based on engine variant (critical for diesel engines).

📚 Vehicle History

Brand Focus:

Isuzu has a long history in commercial vehicles and durable powertrains.

Platform Generation:

The KB series is part of Isuzu's long-standing lineage of pickup trucks, often related to or rebadged as other vehicles globally (e.g., Chevrolet D-Max).

Manufacturing Locations:

Globally, with significant production in Thailand for export markets.