🏷️ Basic Information

Make:

Isuzu

Model:

Holden Rodeo

Series:

KB Series

Chassis Code:

TF140

Generation Designation:

Second Generation (TF)

Engine Codes Typically Covered:

2.5L (4JA1), 2.8L (4JB1), 3.1L (4JG2), 3.2L V6 (6VD1), 3.5L V6 (6VE1)

Chassis Codes Covered:

TF140 and similar KB series variants

👋 Introduction

Target Audience:

Owners, home mechanics, and professional workshops seeking in-depth repair and maintenance information for the Isuzu Holden Rodeo KB Series (TF chassis).

Vehicle Segment:

Compact to mid-size pickup truck, known for its utility, durability, and off-road capability, often competing with models like the Toyota Hilux/Tacoma, Mitsubishi Triton/Pajero Sport, and Nissan Navara/Pathfinder.

Value Proposition:

Provides an extensive resource, often exceeding the scope of owner's manuals, offering detailed procedures and specifications crucial for effective vehicle upkeep and repair, especially for a vehicle with a long service life.

Feature Summary:

Extensive page count (1600+), comprehensive system coverage, detailed diagnostic trees, hundreds of illustrations, and complete torque specifications.

📋 Manual Details

Primary Coverage:

Comprehensive mechanical, electrical, and bodywork for Isuzu Holden Rodeo KB Series TF140.

Secondary Coverage:

Troubleshooting, diagnostics, maintenance schedules, and specifications.

Total Pages:

1600+

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings, Timing Belt Service Procedures.

Brakes:

Brakes, Brake Servicing Procedures, Complete Torque Specifications (for brake components).

Transmission Drivetrain:

Transmission Removal and Installation, Transmission In-Car Servicing, U-Joint and CV-Joint Service Procedures.

Electrical Electronics:

Wiring Diagrams, Computer Diagnostic Trouble Codes, Computer Diagnostic Trouble Tree Charts.

Suspension Steering:

Front End and Alignment Procedures and Specifications, Suspension.

Body Chassis:

Sunroof.

Comfort Climate:

Air Conditioning Service and Capacities.

Cooling System:

Radiator, water pump, thermostat, hoses, and fan system diagnostics and repair.

Exhaust System:

Catalytic converter, muffler, exhaust pipes, and manifold repair/replacement procedures.

Fuel System:

Fuel tank, fuel lines, fuel pump, and injection system service.

Ignition System:

Spark plugs, ignition coils, distributors (if applicable), and related wiring.

Body And Frame:

Structural repair, panel replacement, and component adjustments, including specific mention of the sunroof.

Interior Systems:

Dashboards, seats, door panels, and associated trim removal/installation where relevant to other repairs.

Air Conditioning:

Service procedures for the A/C system, including refrigerant types, capacities, compressor, condenser, evaporator, and leak testing.

Routine Maintenance:

Factory Maintenance Schedules and Charts, preventive maintenance procedures.

Troubleshooting Diagnostics:

Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Driving Concerns.

Repair Rebuild:

Engine Overhaul and Rebuilding, detailed repair procedures for all covered systems.

Engine Mechanical:

Piston ring replacement, cylinder head gasket replacement, crankshaft and camshaft servicing, valve timing.

Chassis Component Replacement:

Ball joints, tie rod ends, control arms, leaf springs, shock absorbers/struts.

Electrical Component Testing:

Testing and replacement of alternators, starters, battery systems, lighting, and sensors.

Alignment:

Detailed specifications and procedures for front-end wheel alignment, including camber, caster, and toe settings.

Depth:

Comprehensive, suitable for amateur to professional technician, covering everything from basic maintenance to full engine rebuilds and complex diagnostics.

Diagnostic Tools:

Information for using basic hand tools, multimeters, and potentially OBD-I or early OBD-II scan tools for diagnostic trouble codes.

Specification Detail:

Includes detailed torque specifications for virtually every fastener, critical clearances, fluid capacities, and performance data.

📊 Manual Specifications

Format:

PDF

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Searchability:

PDF format typically allows for text search, greatly enhancing the ability to locate specific information quickly.

Quality Assessment:

Likely high quality as it's based on factory data, with clear diagrams and text. Not physically printed.

Illustration Clarity:

The manual boasts 'hundreds of illustrations,' implying detailed diagrams, schematics, and photographic representations crucial for visual guidance during repair.

Type:

Not applicable (Digital PDF)

Type:

Not applicable (Digital PDF)

⚙️ Engine Specifications

Typical Engines:

Commonly features 2.5L (4JA1) and 2.8L (4JB1) diesel engines, with 3.1L (4JG2) turbo-diesel and gasoline V6 (3.2L 6VD1, 3.5L 6VE1) options in later or specific market models. This manual is designed to cover the range of engines offered in the KB Series TF chassis.

Performance Data Coverage:

Manual provides specifications for power, torque, and engine performance diagnostics but specific figures vary by engine and model year.

Fuel System Coverage:

Covers fuel injection systems (diesel and gasoline), fuel pumps, injectors, and associated components for rebuild and diagnosis.

Injection Types:

Covers both indirect injection (IDI) and direct injection (DI) for diesel engines, and multi-point fuel injection (MPI) for gasoline engines.

🔧 Transmission

Standard Transmission Type:

Likely covers both manual (e.g., Isuzu MYY, MSB series) and automatic (e.g., Isuzu RL4F03A) transmissions.

Optional Transmission Type:

May cover different gearing options or specific transfer case configurations for 4WD models.

Transmission Features Covered:

Removal, installation, in-car servicing, internal component repair, fluid specifications, and torque converter details for automatic transmissions.

📐 Dimensions

Body Styles Covered:

Typically covers Single Cab, Extra Cab (Space Cab), and Dual Cab variants, in both 2WD and 4WD configurations.

Gross Vehicle Weight Range:

Specifications for Gross Vehicle Weight Rating (GVWR) will be provided, varying by configuration, likely in the range of 2500-3000 kg.

Curb Weight Range:

Curb weight data will vary significantly based on cab style, engine, and drivetrain, generally between 1500-2000 kg.

🛡️ Safety Features

Safety Rating Information:

While the manual focuses on repair, it may reference structural integrity and safety system design related to crashworthiness, but official ANCAP/NHTSA ratings for specific years would need separate verification.

Active Safety Coverage:

Limited coverage of active safety features as the TF Rodeo is an older model. May cover ABS system diagnostics if equipped.

Passive Safety Coverage:

May cover seat belt mechanisms, airbag system diagnostics (if equipped), and structural elements.

💡 Technology Features

Infotainment Coverage:

Limited to basic radio and speaker system wiring diagrams, as this is a period-specific vehicle prior to widespread advanced infotainment systems.

Driver Assistance Coverage:

Minimal coverage, as advanced driver-assistance systems were not standard or widely available on this model. ABS diagnostics may be included if factory-equipped.

Connectivity Coverage:

Not applicable for this era of vehicle.

🔧 Maintenance

Typical Intervals:

Manual includes factory maintenance schedules, likely covering oil changes every 5,000-10,000 km, filter changes at similar intervals, and timing belt replacement around 80,000-100,000 km (depending on engine type).

Engine Oil Type:

Provides specific API service classifications (e.g., SG, SH, SJ) and viscosity grades (e.g., 10W-30, 15W-40) for diesel and gasoline engines.

Coolant Type:

Specifies recommended coolant types (e.g., ethylene glycol-based) and mixtures, along with capacities.

Transmission Fluid Type:

Details specific Automatic Transmission Fluid (ATF) types (e.g., Dexron II/III) and manual transmission gear oil specifications (e.g., API GL-4).

Brake Fluid Type:

Specifies DOT 3 or DOT 4 brake fluid, with procedures for bleeding the brake system.

Power Steering Fluid Type:

Details the required power steering fluid type, which is often Dexron-III or a similar automatic transmission fluid.

Engine Oil Capacity:

Specifies oil capacity with filter change for each engine variant, typically around 5-7 liters.

Common Wear Items:

Manual will detail procedures for common wear items such as clutch replacement, brake pad/rotor wear, suspension bushings, and timing belt service.

Engine Specific Concerns:

Information on potential issues like injector sealing in diesel engines or coolant leaks in V6 engines may be implicitly covered through detailed overhaul procedures.

📚 Vehicle History

Isuzu Heritage:

Isuzu has a long history in producing robust and reliable trucks and commercial vehicles, a heritage reflected in the Rodeo's construction and durability.

Rodeo Tf Evolution:

The TF series (1988-2002) represented a significant step up in comfort and capability for the Rodeo, evolving from earlier KB models with updated styling, engines, and features, including the introduction of V6 engines and improved 4WD systems.

Production Locations:

Primarily manufactured in Japan (Isuzu) and also produced under license or in joint ventures in various global markets, including Thailand and Australia (as Holden Rodeo).