🏷️ Basic Information

Make:

Isuzu / Holden

Model:

Rodeo

Chassis Code:

KB140 / TF140

Vehicle Type:

Light Commercial Vehicle / Pickup Truck

👋 Introduction

Market Position:

Targeted at mechanical technicians and knowledgeable DIY enthusiasts for the Isuzu/Holden Rodeo light commercial vehicle.

Competitive Analysis:

Offers a more comprehensive and detailed resource compared to generic repair guides, focusing on specific Isuzu/Holden Rodeo procedures and proprietary components.

Key Features:

Extensive page count, detailed coverage of major systems, inclusion of manufacturer-specific procedures, emphasis on safety and accuracy.

Manual Utility For Owner:

Empowers owners to perform routine maintenance, understand vehicle systems, and diagnose potential issues, saving time and money on dealership visits.

📋 Manual Details

Coverage Areas:

Repair, overhaul, maintenance, diagnostics, troubleshooting of Isuzu Holden Rodeo KB140/TF140

Page Count:

5600

Manual Type:

Workshop Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered:

Engine, Transmission, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Chassis, Suspension, Steering, Brakes, Cooling System, Air Conditioning, Drivetrain

Procedures Included:

Routine Maintenance, Tune-ups, Removal & Installation, Assemblies & Disassemblies, Overhaul, Diagnostic Procedures, Repair Procedures, Troubleshooting, Component Repair, Major Component Overhaul (Engine & Transmission)

Technical Depth:

Comprehensive (from routine maintenance to full engine/transmission rebuilds), including proprietary component instructions

Engine Mechanical:

Detailed procedures for cylinder head removal and installation, piston and connecting rod service, crankshaft bearing replacement, camshaft timing, and valve train adjustments.

Cooling System:

Radiator service, water pump replacement, thermostat testing and replacement, fan clutch operation, and coolant flush procedures.

Lubrication System:

Oil pan removal and installation, oil pump inspection and replacement, oil filter specifications and replacement intervals.

Ignition System:

Spark plug types and torque specifications, ignition coil testing, distributor service (if applicable), and ignition timing adjustment.

Fuel System Diagnostics:

Fuel pressure testing, injector cleaning and testing, fuel pump flow rate checks, and carburetor adjustment procedures.

Electrical System Diagnostics:

Wiring diagrams for all major circuits, starter motor and alternator testing, battery charging system analysis, fuse and relay identification and testing, lighting system troubleshooting.

Brake System Repair:

Brake pad and shoe replacement, brake disc and drum resurfacing or replacement, caliper and wheel cylinder overhaul, brake line inspection and replacement, parking brake adjustment.

Suspension And Steering:

Ball joint replacement, tie rod end replacement, shock absorber and strut replacement, wheel alignment specifications, power steering system service, steering column repair.

Body And Chassis:

Door panel removal, interior trim servicing, seat adjustment and repair, exterior panel repair, rust prevention and treatment.

Torque Specifications:

Comprehensive list of torque specifications for all critical fasteners, ensuring proper assembly and preventing damage.

Diagnostic Troubleshooting:

Systematic troubleshooting guides for various symptoms, helping technicians diagnose and resolve problems efficiently.

Special Tools Reference:

Identification and usage instructions for specialized Isuzu/Holden tools required for specific adjustments or repairs.

Safety Warnings:

Emphasis on WARNING, CAUTION, and NOTE indicators to highlight safety-critical steps and important procedural information.

HVAC System:

Air conditioning system diagnosis, refrigerant handling, blower motor replacement, heater core service.

Drivetrain:

Front axle, rear axle, driveshafts, CV joints, differentials, and four-wheel-drive system operation (if applicable).

Body Repair Procedures:

Panel alignment, dent removal techniques, seal replacement, glass installation and removal.

Diagnostic Tools Usage:

Guidance on using common diagnostic tools such as multimeters, pressure gauges, and scan tools (OBD-I/OBD-II as applicable).

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable (High Resolution for clear diagrams and text)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine:

Details cover various engine options for the KB140/TF140 chassis, likely including 4-cylinder petrol and diesel variants (e.g., Isuzu 4JB1, 4JA1, C22NE, C24NE). Specific engine codes and specifications are within the manual.

Performance Details:

Torque specifications, horsepower ratings, idle speeds, and performance testing procedures for all covered engine variants.

Fuel System Coverage:

Fuel injection systems, carburetor systems (if applicable), fuel pumps, fuel filters, fuel lines, and emissions control systems.

Common Engine Codes:

Likely includes 4JB1, 4JA1 (Diesel); C22NE, C24NE (Petrol) - specific codes are detailed within the manual.

Engine Displacement:

Ranges from 2.2L to 2.8L, depending on the specific engine variant covered in the manual.

🔧 Transmission

Standard Transmission:

Likely covers manual and automatic transmission options specific to the KB140/TF140 series, including gear ratios and overhaul procedures.

Optional Transmission:

Details on different automatic transmission variants and their specific repair and maintenance requirements.

Transmission Features:

Clutch operation, torque converter function, shift mechanisms, and diagnostic procedures for transmission issues.

Common Transmission Codes:

Likely includes manual transmissions (e.g., MUA5) and automatic transmissions (e.g., TH700R4 variants) - specific codes are detailed within the manual.

📐 Dimensions

Exterior Dimensions:

Wheelbase, track width, overall length, width, and height specifications (varies by body style and configuration).

Interior Dimensions:

Cabin space and seating arrangements.

Cargo Capacity:

Payload capacity and bed dimensions (varies by body style).

Weights:

Curb weight, gross vehicle weight rating (GVWR), and towing capacities.

Wheelbase Range:

Typically around 2,760mm to 3,020mm, varying by configuration (single cab, extra cab).

🛡️ Safety Features

Safety Ratings:

Not explicitly stated in product info, but manual would provide component safety data and procedures.

Active Features:

Brake system operation (ABS, proportioning valves), steering system diagnostics, and suspension geometry.

Passive Features:

Seat belt systems, airbag systems (if equipped), and body structure integrity for crashworthiness.

💡 Technology Features

Infotainment Features:

Basic infotainment systems of the era, potentially including radio, cassette player, or early CD players. Manual covers electrical system diagnostics related to these components.

Driver Assistance Features:

Limited driver assistance features typical of the era. Manual covers ABS system diagnostics if equipped.

Connectivity Options:

No advanced connectivity features expected. Manual covers wiring diagrams for basic electrical accessories.

🔧 Maintenance

Service Intervals:

Detailed schedules for oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement, and other routine servicing based on mileage or time.

Fluid Specifications:

Specific recommendations for engine oil viscosity and API service classification (e.g., 10W-30 API SG/SH), coolant type and mixture ratio, brake fluid DOT standard, transmission fluid type (e.g., Dexron III), power steering fluid, and differential fluid.

Known Issues:

The manual will likely address common wear items and potential issues for this model, such as starter motor issues, suspension component wear, minor oil leaks, and cooling system component reliability.

Tire Pressure Specifications:

Recommended tire pressures for front and rear tires, varying by load and tire size.

Spark Plug Specifications:

Gap specifications and recommended spark plug part numbers for petrol engines.

Battery Specifications:

Cold Cranking Amps (CCA) and terminal configuration for the battery.

📚 Vehicle History

Brand Heritage:

Isuzu is known for its robust commercial vehicles and diesel engines. Holden's involvement signifies a rebadged or jointly developed product for specific markets.

Model Evolution:

The KB140/TF140 chassis represents a generation of Isuzu light commercial vehicles that were also sold under various other brand names, including Holden, in different global markets.

Production Years:

Likely covers production years corresponding to the KB140/TF140 chassis, broadly from the late 1980s through the 1990s and early 2000s, depending on market specifics.